386 13 Incompressible Fluid Flows
13.9 Film Flows with Two Layers
The problems of steady, two-dimensional and fully developed flows of incom-
pressible fluids, discussed in the previous chapters, can be extended to fluid
flows that comprise of several non-mixable fluids. The derived basic equations
for fully developed flows have to be solved, in the presence of several fluids,
for each fluid flow and the boundary conditions existing in the inter-layers of
the fluids have to be considered in the solutions. This is shown below for a
film flow made up of two layers.
In coating technology, it is customary to insert superimposed film flows
of non-mixable fluids in order to coat several films, in one process step, on
to a substrate. In practice, up to 20 layers can be simultaneously applied
with high accuracy. If one limits oneself to two layers, flow configurations as
shown in Fig. 13.11 develop. The figure shows two superimposed film flows
which are moved by gravitation on top of a plane inclined wall. Flows of this
kind are described by the following differential equations:
0=µ
A
d
2
U
A
1
dx
2
2
+ ρ
A
g
1
(13.135)
and
0=µ
B
d
2
U
B
1
dx
2
2
+ ρ
B
g
1
(13.136)
with g
1
= g cos β and ν
A,B
=
µ
A,B
ρ
A,B
, so that one obtains by integration:
U
A
1
= −
g cos β
2ν
A
x
2
2
+ C
A
1
x
2
+ C
A
2
(13.137)
and
U
B
1
= −
g cos β
2ν
B
x
2
2
+ C
B
1
x
2
+ C
B
2
. (13.138)
By this integration, four integration constants were introduced in the above
relationships which have to be determined by appropriate boundary con-
ditions:
x
2
=0 ; U
A
1
= 0 (no-slip wall condition) ; C
A
2
=0, (13.139)
Fig. 13.11 Flow between fluid films
on top of a plane, inclined wall