Phase Field Approach 21.3 Solidification 1103
1
0
0.5
Solid phase Liquid phase
2λ
Distance x
Phase-field φ
Interface region
Fig. 21.1 Schematic illustration of the one-dimensional
profile of phase-field order parameter φ across the inter-
face. The variable φ is commonly defined as a function of
spatial position r and time t, and the field dynamics, such
as a solidification process, is represented by a temporal
development of the field φ(r, t)
to the variation of the total free energy F with respect
to φ, therefore the following differential evolution equa-
tion
∂φ
∂t
=−M
φ
δF
δφ
, (21.70)
is employed, where M
φ
is a mobility of the interface
motion. As for the temporal and spatial changes of
a temperature field, the thermal diffusion equation
∂T
∂t
= D∇
2
T − p(φ)
L
C
p
∂φ
∂t
(21.71)
is applied. The second term of the right-hand side of
(21.71) means the diverging term of heat produced from
latent heat during solidification. Symbols D, L,andC
p
are thermal diffusivity, latent heat, and specific heat,
respectively. A function p(φ) satisfies the conditions
1
0
p(φ)dφ =1andp(0) = p(1) =0, which is often de-
fined by p(φ) ≡ ∂h/∂φ using the function h(φ). The
phase-field method for the solidification simulation in
a pure metal is calculated based on (21.70)and(21.71).
The parameters M
φ
, W,andε are determined from
the interface thickness 2λ (Fig. 21.1) and the interfa-
cial energy density σ . The relations between them are
summarized as
M
φ
=
T
m
μσ
ε
2
L
,σ=
ε
√
W
3
√
2
, 2λ =2.2
√
2
ε
√
W
.
(21.72)
T
m
is the melting temperature, and μ is the kinetic co-
efficient determined by v
n
/μ = f
L
− f
s
−2σ/R that
is an equation of the sharp interface motion, where
v
n
and R are an interface velocity and a curvature
at the interface. The numerical technique to solve the
nonlinear differential equations is commonly a finite
difference simulation. Since the calculation method is
mathematically equivalent to that solving the differen-
tial equation describing temporal field dynamics, we
can utilize many techniques developed in the field of
the computational fluid dynamics.
The result of a two-dimensional simulation of den-
drite growth in pure metal is shown in Fig. 21.2. The
black and white parts are the solid and liquid phase, re-
spectively. Note that the complex morphological change
of the realistic dendrite growth is quite reasonably
calculated.
Since the width of the solid–liquid interface in
the solidification process commonly has the length
of an atomic scale, the temperature field causes nu-
merical errors in the gradual interface as shown in
Fig. 21.1, if the numerical difference calculation is per-
formed using coarse difference dividing cells. Since
the parameter M is derived assuming the temperature
is constant within the interface, a small calculation
mesh size is required to neglect the temperature change
though the interface region in the numerical simula-
tion. Hence, the interface width should be negligibly
small as compared to the capillary length and the-
oretically at the sharp interface limit. However, the
value of the interface width is sometimes selected
as large beyond the restriction for the computational
efficiency.
This made the limit of the phase-field method at an
early stage when this simulation method was proposed,
but the new technique (called the thin interface limit
model) of amending the point mentioned above has
already been proposed. For example, Karma and Rap-
pel [21.10] derived the phase-field mobility in the thin
interface limit to relax the restriction of the interface
a) b) c)
Fig. 21.2a–c Two-dimensional phase-field simulation of
a dendrite growth process in pure metal is represented from
(a)–(c).Theblack and white parts represent a solid and
liquid phase, respectively
Part E 21.3