4.1 Application of Lean Flames in Internal Combustion Engines 259
fuel flow rate. In this approach, the injection timing is usually an important variable
because this can determine whether an ignitable mixture is established in the vicinity
of the spark plug near the top dead center (TDC) of compression. The possibility of
achieving this goal over such a large implied variation of overall equivalence ratio
arises largely because the physical distance between the injector and the spark plug
is greatly reduced with DI, making it is possible to position a relatively small, yet
ignitable, cloud of fuel and air around the spark plug. The approach essentially relies
on retarding the timing of the s tart of injection: The leaner the required overall AFR,
the nearer the start of injection is to compression TDC. DI also raises the possibility
of increasing the cycle efficiency that is due to lean burn far beyond that attainable
by a PFI design, in principle, by operating at overall AFRs beyond 65:1, or an overall
equivalence ratio leaner than about 0.2 (see subsequent discussion). At low power,
this implies operation with relatively late injection to prevent the fuel cloud from
becoming too lean. Indeed, to have reliable ignition in this case, it is necessary to
have a spatially stratified mixture, close to stoichiometric at the spark-plug gap (at the
time of ignition) and leaner farther away, which is inflamed by the strongly growing
flame kernel. As a consequence, the temperature rise in the gas is smaller than in
a s toichiometrically fuelled engine, and hence a further benefit is that heat loss by
conduction to the cylinder walls can be smaller. (Note that spatially uniform mixtures
can also be used with DI: If the mixture is also stoichiometric this has the advantage
that a three-way catalytic converter can be used, but there is no thermodynamic
advantage. Alternatively, to gain some thermodynamic efficiency while retaining the
convenience of generating spatially uniform mixture, the equivalence ratios must
remain greater than about 0.7 to avoid misfires.)
Other advantages follow from DI that are not necessarily associated with lean
combustion but that are important insofar as these strengthen the case for the adop-
tion of equipment for DI – which is, as previously mentioned, the enabling technology
for lean, and particularly stratified lean, burn combustion. The compression ratio of
the engine can be increased because the likelihood of knock is decreased because of
evaporative charge cooling, and because the ‘end-gas’ residence time can be reduced.
Alternatively, the octane appetite of the engine is reduced at a given compression ra-
tio. If injection takes place early, during the induction stroke (which, however, tends
to result in homogeneous rather than stratified operation and hence tends to be lim-
ited to stoichiometric, high-load operation), the volumetric efficiency of the engine
improves. Other advantages include [55] improved response to transient changes
in load and speed, improved ignition and emissions during ‘cold start’ because of
the lack of the accumulation of fuel on walls, as occurs with PFI, and higher toler-
ance of exhaust-gas recirculation (EGR) for reduction in NO
x
and for dethrottling
strategies. The control of emissions during the cold-start phase is known to be of
importance in meeting emissions targets. If the fuel and air mixture is thought of as a
‘cloud’, isolated from the walls of the combustion chamber, then it may also be that
wall quenching of the flame is reduced or eliminated altogether. Additionally, the
large heat losses that would otherwise occur in the expansion stroke can be reduced.
However, although the smaller heat transfer losses decrease the destruction of avail-
ability (exergy), this cannot all be realised as an increase in brake power [56]. Some
is transformed into an increase in the exhaust-gas availability, and turbocharging is a
favourable second-law process for recovery of this energy. As a consequence of the