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490
One hundred thousand gallons of average aviation fuel wil dissolve from
3
to
6
gal
of
water at
75
F.
High aromatic content and temperature can increase water solubility. On cooling from
75
to
32OF,
around 40-50% of the dissolved water is thrown out of solution.
Although
3
gal of water per
100,000
gal
of fuel does not seem significant, it may form considerable
volumes of finely divided ice crystals which may plug the fuel filter or fuel screen. The water may also
cause freezing and plugging of a fuel line.
The specifications
of
many users require that fuel shall neither lose nor gain in volume when shaken
with water. This prevents the addition of components which would separate out on contact with water,
such as wood and grain alcohols. It also ensures that the fuel will not dissolve excessive quantities
of
water.
In addition, the water-tolerance test of the fuel should not show a lace in the water layer and/or
sediment or scum at the interface between layers. These are indicative of the tendency of fuels
to
plug
micronic filters on fuel servicing units and aircraft at time of use. The repeated occurrence
of
bad water
tolerance in cases where filters were plugged with soapy material, indicates a definite relationship
between the two.
Mechanism
of
filter
plugging
In the case of JP-4 fuel, there were a number of situations in the past in which fuels, although
conforming to specification requirements at the point of manufacture, nevertheless caused micronic
filters on fuel servicing units and aircraft
to
plug at time of use. This problem was more common for
California-produced jet fuels. It was also observed that all cases where filter clogging has occurred, the
water tolerance test has shown a lace in the water layer and/or sediment or scum at the interface
between layers.
Several theories have been proposed
to
explain the mechanism
of
filter plugging, including the
following:
(a) Collection at the filter of uniformly dispersed colloidal particles which form in the fuel during or
after the refinery treatment.
(b) Collection at the filter
of
a stable fuel-water emulsion formed upstream from the filter. This can
possibly occur during agitation in storage tanks
or
aqua systems where there is high throughput relative
to available storage and settling facilities.
(c) Formation at the filter of an emulsion with the water which filtered from the fuel.
The complex nitrogen and sulfur polymerization products, which were probably responsible for the
dark color of jet fuel in certain areas, could form a colloidal suspension in the fuel. This suspension in
addition to collecting at the filter, could also act as an emulsifying agent. Metallic naphthenates, which
form through reaction of the naphthenic acids with caustic or possibly iron rust, could be very good
emulsifying agents and, possibly, precipitate
out
as a colloidal suspension.
The naphthenic acids, which are present in high concentration in untreated jet fuels from some crude
oils, could also act as emulsifying agents. They probably will not be as detrimental, however, as the soap
of the acids.
No
single theory, however, can account for all cases of filter plugging and bad water tolerances, and
the filter problem is the result of some combination of these potential offenders.
The water tolerances are influenced by the source
of
crude oil, amount of heavy components in the
blend, and type and efficiency
of
refinery treatment. Although the water tolerance test is not as positive
as the flame photometer, etc., for the presence of soapy material, it is adequate enough for detection of
potential trouble. A strict interpretation of the water tolerance test should be made. Passing only fuels
with a clean and clear interface solves this problem.
Questions
(1)
List the chemicals whch accentuate emulsion-forming tendencies
of
jet fuels.
(2)
Describe the purpose and procedure for determining the water tolerance test.
(3)
Upon completion of the water tolerance test, what do the drops
of
water clinging
to
the sides of
(4) Under what conditions would dissolved water in aircraft fuel cause malfunctioning
of
aircraft
the stoppered graduate indicate?
engines?