AWS B4.0: 2007 Standard Methods for Mechanical Testing of Welds
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CLAUSE 11. PROCESS SPECIFIC TESTS AWS B4.0:2007
114
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 8.
Figure 11.2.6—Specimen for Tension Shear Test and Tension Shear Impact Test
T (Thickness of Thinner Sheet) W (Specimen Width) L (Recommended Length
in (mm) in (mm) in (mm)
Up to 0.030
0.031 to 0.050
0.051 to 0.100
0.101 to 0.130
0.131 to 0.190
0.191 and over
Up to (0.76)
(0.79 to 1.27)
(1.3 to 2.5)
(2.6 to 3.3)
(3.3 to 4.8)
(4.8) and over
0.63
0.75
1.00
1.25
1.50
2.00
(16)
(19)
(25)
(32)
(38)
(50)
3
3
4
5
5
6
(76)
(76)
(102)
(127)
(127)
(152)
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
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AWS B4.0:2007 CLAUSE 11. PROCESS SPECIFIC TESTS
115
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 9.
Figure 11.2.7—Twisting Angle γ at Fracture in Tension Shear Test
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
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CLAUSE 11. PROCESS SPECIFIC TESTS AWS B4.0:2007
116
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 10.
Figure 11.2.8—Cross-Tension Test Specimens
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
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AWS B4.0:2007 CLAUSE 11. PROCESS SPECIFIC TESTS
117
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 11.
Figure 11.2.9—Fixture for Cross-Tension Test (for Thickness up to 0.19 in [4.8 mm])
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
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CLAUSE 11. PROCESS SPECIFIC TESTS AWS B4.0:2007
118
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 12.
Figure 11.2.10—Fixture for Cross-Tension Test (for Thickness 0.19 in [4.8 mm] and Over)
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
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AWS B4.0:2007 CLAUSE 11. PROCESS SPECIFIC TESTS
119
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 13.
Figure 11.2.11—Specimen for U Specimen Tension Test and U Specimen Shear Impact Test
T (Thickness) W A B D E R
a
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm)
Up to 0.100 Up to (2.54) 1 (25) 1 (25) 0.5 (13) 0.33 (8.3) 1 (25) 0.16 (4.0)
0.101 and over (2.56) and over 2 (50) 2 (50) 1.0 (25) 0.56 (14.3) 2 (50) 0.25 (6.4)
a
For magnesium, high-strength aluminum alloys and other alloys that cannot tolerate these radii, the radius must be increased to a
suitable value within the limits of the capability of the particular material. It is desirable to form these specimens without the necessity of
heating as this will modify the results.
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
--`,,```,,,,````-`-`,,`,,`,`,,`---
CLAUSE 11. PROCESS SPECIFIC TESTS AWS B4.0:2007
120
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 14.
Figure 11.2.12—U-Tension Test Jig
T (Thickness) W A B D E R
a
L
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm)
Up to 0.100 Up to (2.54) 1 (25) 1 (25) 0.5 (13) 0.34 (8.7) 1 (25) 0.16 (4.0) 2.25 (57)
0.101 and over (2.56) and over 2 (50) 2 (50) 1.0 (25) 0.56 (14.3) 2 (50) 0.25 (6.4) 3.25 (82)
a
For magnesium, high-strength aluminum alloys and other alloys that cannot tolerate these radii, the radius must be increased to a
suitable value within the limits of the capability of the particular material. It is desirable to form these specimens without the necessity of
heating as this will modify the results.
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
--`,,```,,,,````-`-`,,`,,`,`,,`---
AWS B4.0:2007 CLAUSE 11. PROCESS SPECIFIC TESTS
121
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 15.
Figure 11.2.13—Pull Test (90° Peel Test)
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
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CLAUSE 11. PROCESS SPECIFIC TESTS AWS B4.0:2007
122
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 16.
Figure 11.2.14—Test Specimen and Typical Equipment for Torsion-Shear Test
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
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AWS B4.0:2007 CLAUSE 11. PROCESS SPECIFIC TESTS
123
Source: Adapted from American Welding Society C1 Committee on Resistance Welding, AWS C1.1M/C1.1:2000, Recommended
Practice for Resistance Welding, Miami: American Welding Society, Figure 17.
Figure 11.2.15—Drop-Impact Test Specimen
Copyright American Welding Society
Provided by IHS under license with AWS
Not for Resale
No reproduction or networking permitted without license from IHS
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