On the other hand the exposure of the rotor to runaway in consequence of too long
n
closing time
(or even by possible failure of the shut down device), in connection with its large diameter and its
limited
material strength, imposes
a
restriction on the rated speed of the generator. Hence for a
with limiting output and somewhat elevated rated speed, the output decreases consider-
ably with rising speed.
Because of the high specific heat of water, and the large flow rate, the water turbine shows no
problems caused by tcmpcrature rise due to waste heat as a consequence of its losses.
Contrary to this, the sensitivity of the insulation with regard to high temperature, a low specific heat
ofconductor and iron and the surrounding air, in connection with the small heat transfer coefficient
from metal or insulating material to air makes effective and economic cooling of
thc generator a
crucial problem when the machine is of the limiting output type.
To
keep its mass in economic limits, the alternator requires here internal cooling by water, being thus
'converted" almost to a hydraulic machine. The problem is aggravated by the large diameter (size)
of
the alternator. This makes its surface/volume ratio vcry small. Since any emission of waste heat
has to pass the now limited surface of the generator, any effective cooling is impeded.
fie following example may highlight the situation. Consider a d&n of a set with limiting output
equipped with
rt
high-head Francis turbine and horizontal shaft. Putting aside the problems of
critical speed, bearing arrangement and varying the shaft diameter, it is easily possible to double the
output of the turbine runner by means of a back to back arrangement with a double flow runner
having the same diameter as before. Restricted heat flow and limited temperature would not allow
a
similar measure for the generator.
The evident feature of hydro turbo generators contrary to that of thermal turbo sets is the wide
variety of speeds and the resulting salient pole design of its armature. In the low head range, the
overhung construction with umbrella or
semi-umbrclla design of the rotor is another speciality. In
the "Straflo" design for lowest heads, the discharge of water passes the bore of the stator, thus
cooling it effectively.
11.4.1.2.
Ouiput
as
a
function of
speed
Because of physical limitation imposed by the mechanical properties of materials, the
maximum output of a hydroelectric machine with limiting output is related to its rota-
tional speed
n
(rpm), e.g., 15
M
W
at 1500 rpm, 250 MW at 600 rpm, up to a maximum
of
1000 M
W
at 120 rpm according to the estimates of
Foster
[I 1.611.
Consequently, at sites with large potential power, the speed of the turbines has been
chosen in the 100 to
375
rpm speed range to reduce the number of sets (Cap.
4.3)
for the
same installed capacity.
The maximum
outputlspeed characteristic for air and water-cooled generators
is
given
in
the
Fig.
11.4.1. This is based on a turbine runaway speed of 180% of the rated speed
and
normally accepted safety factors. Moreover a difference is made between conven-
tional generators and
motor generators of pumped storage sets with either pump-
turbines (binary sets) or separate pump and turbine (ternary or tandem sets).
11.4.1.3.
Water
cooling
Water cooling can increase the output limit at a given speed by about 60% or, alter-
natively, for a given combination of rated output and speed, a physically smaller machine
can be installed. This would also present
a
change in the losses in the machine, particu-
larly a reduction in no load losses. Depending on their evaluation the extra cost, if any,
of
water cooling can be offset by the capitalization of the reduction in loss.
4
nlimber of direct-water-cooled hydroelectric machines have already been installed. Of these some
are only
to
gain operatiocal experience in the technique involved (e.g., Bavona or Tonstad), while