never exceeds a few tens of spores per liter. (See Milk:
Processing of Liquid Milk.)
0049 Molds pose a real problem to the food industry
mainly as secondary invaders of heat-treated (not
aseptically packed) products. These treatments are
usually sufficient to inactivate all but the most heat-
resistant microorganisms. Airborne mold spores may
contaminate products after heating (e.g., baking)
and, when chemical and physical properties of the
substrate are unsuitable to bacteria, may invade
the food and become the main agent of spoilage.
The main sources of airborne contamination are
(1) crops and trees in close proximity of the factory;
(2) areas where dusty raw materials, such as flour,
cardboard packages, and woody materials such as
pallets are stored; and (3) aerosol-generating oper-
ations, such as in waste treatment plants. Molds
carried by air movements and/or by the clothes and
shoes of people coming from these areas may pene-
trate processing rooms, where they fall directly on to
the product before packaging, and are also deposited
over the floor and wall surface. In this case the spores
may later recirculate and contaminate the product.
0050 When large volumes of air are needed, e.g., for
dehydration or forced cooling of foods, the number
of airborne organisms needs to be reduced by suitable
filtration. High-efficiency nonabsolute filters, which
remove 90–99% of the 1-mm or larger particles, are
the minimum requirement for drying and cooling
operations. Ultrahigh-efficiency (removing at least
99–99.9% of all particles of 0.1–0.2 mm or larger)
or absolute filters (efficiency > 99%), even in the
form of hoods or ceilings, are suggested to insure
trouble-free production in aseptic or semiaseptic
(such as yogurt) packaging lines.
0051 To prevent condensation and subsequent mold
growth on surfaces, good ventilation is required,
which removes the excess moisture released during
processing and storage of certain products, e.g., during
cooking, salting, aging, and other common operations.
0052 Possible fallout of airborne mold spores on to the
surface of exposed products during high-risk oper-
ations such as cooling after baking or during packaging
may be prevented by a careful separation between
these environments and sources of molds such as stor-
age of raw commodities and packaging materials.
0053 The microbiological condition of packaging mater-
ials may directly contribute to the fungal contamin-
ation of packed foods, owing to the presence of spores
on the material. The high temperatures used in the
fabrication of plastic articles cause most of them to be
virtually sterile (usually less than 1 mold spore per
100 cm
2
). The maintenance of hygiene during hand-
ling and storage is therefore important. Materials and
containers should be stored in clean and dust-free
warehouses, well sealed in their original bags, until
the moment of use. At that time, packaging materials
should be taken out of their wrapper before entering
the processing room, in order to limit the entry of dust
and associated fungal spores.
0054Unless a food has been previously heated and subse-
quently aseptically placed in a hermetically sealed con-
tainer, the presence of mold spores arising from raw
materials or processing environments has to be con-
sidered as ‘normal’. Fortunately, the growth of mold
colonies on incubated Petri dish does not necessarily
imply their development in the food substrate, because
food is usually protected through suitable preservation
techniques that prevent or delay the mold spores’ ger-
mination and growth. Cooling and lowering the E
h
value of cheese and sausages and drying and storing
dry wheat and flour are examples of appropriate
means for avoiding overt spoilage by molds.
0055None the less, molds are involved in the spoilage of
both fresh, perishable foods and stored or processed
foods. They are the main cause of market disease of
fresh fruits and vegetables. Some of the spoilage
organisms are true plant pathogens in that they have
the ability to invade healthy, viable plant tissue. An
example is Phytophthora infestans, the causal organ-
ism of late blight of the potato. Other fungi are sapro-
phytes in that their development is restricted to dead
or damaged plant tissue. Species of penicillia and
aspergilli fall into this category. Molds produce
enzymes which digest the main fruit and vegetable
skin components, i.e., pectinases and esterases for
the pectic substance and glucanases and glycosidases
(cellulases) for the soluble cellulose. Growth of fungi
on fruits and vegetables therefore results in tissue
disintegration, i.e., rotting.
0056The ubiquity of molds in the environments where
foods are handled, stored, and processed is such that
these organisms will always be found in, and on,
items which have not been heat-treated in a sealed
container or aseptically packed after heating. Not-
withstanding this, molds are involved in the spoilage
of foods only under special circumstances. They dom-
inate in spoiled food whose intrinsic properties are
suited for their physiology, i.e., moist acidic foods
rich in carbohydrates (fruits), those having a tendency
to dry out during storage (vegetables), or with added
salt (cheese, sausages), and dry foods rich in carbohy-
drates, such as cereals and flour. Development of
grain spoilage molds is usually limited to high-mois-
ture, temperature-abused stored cereals. The water
content of flour is usually just below the critical level
for mold growth (i.e., under 16–17%), hence flour
carries fungal propagules to cereal products rather
than undergoing spoilage. When growth is present
flour gives a very pungent musty smell.
SPOILAGE/Molds in Spoilage 5529