30 min, 49
C for 20 min) was used but was aban-
doned after 3 years because a high percentage of
treated fruits became injured by the heat. Subse-
quently, two other thermal treatments were used.
One is a modified vapor heat treatment, and the
other is called a high-temperature forced-air (HTFA)
procedure. Both are very similar. The difference is the
relative humidity of the heated air admitted to the
treatment chambers. The air in the vapor heat treat-
ment has moisture added to the air throughout, with
the relative humidity kept at 90% or above. In the
HTFA method, ambient air is heated and admitted
into the chamber, and only in the last hour of a 4-h
treatment is the relative humidity required to be kept
at 90–100%. Both methods require about 4 h to reach
the endpoint, which is when the center of the fruit
reaches 47.2
C. Fruits are then cooled with a water
spray for about 30 min. Several fruit packers in
Hawaii are using these methods, which work quite
well. However, both are time-consuming and com-
modity-specific. Total uniformity in heating is also
difficult to achieve because of variation in fruit size,
fruit ripeness (affecting thermal conductivity and heat
transfer rates), and physical locations within a cham-
ber. After heat treatment, it is common to find lumpy
texture and lack of flavor in a few percent of the heat-
treated fruits in each batch, caused by enzymes
responsible for ripening being inactivated by heat.
0048 Cold treatment requires that fruits be kept at 1 or
2
C for 12–14 days to immobilize and inactivate fruit
fly eggs and larvae before the fruits can be taken to
the supermarkets. Not many tropical fruits can toler-
ate this time–temperature regime, papaya being one
of them.
0049 Though somewhat controversial, several decades
of research in Hawaii and in other parts of the
world have proven that irradiation is the most effica-
cious quarantine treatment procedure. The treatment
is efficient (15–20 min in a commercial irradiator)
and effective (all fruits are thoroughly irradiated to
cause the fruit fly eggs and larvae to be sexually
sterilized, regardless of fruit size and ripeness). Irradi-
ated papayas ripen normally or slightly delayed,
and their chemical, physical, nutrient, and sensory
qualities are well retained. Radiation sources can be
gamma-rays (from cobalt-60), an electron beam (with
limited penetration), or X-rays (converted from
e-beam). Fruits irradiated will not become radioactive
because there is a limit on the energy level used. In
April 1995, Hawaii became the first place in the world
to use irradiation as a quarantine treatment of its
papayas and other tropical fruits. The generic quar-
antine dose approved by the USDA is 0.25 kGy.
Starting in 2001, more countries will be using this
technology to treat their fruits for export markets.
Processed Products
Chunks (Refrigerated or Frozen)
0050After being washed, deseeded, and peeled, papayas
can be cut into chunks, then refrigerated or frozen as
a convenient food. It is available in some super-
markets in the salad section. Another niche market
for this type of product is the airlines. A number of
airlines prefer the convenience of serving these pre-
pared fruits to their passengers. The frozen chunks
are more suitable for serving with ice cream or for
further manufacturing into dessert products.
Canned (Mixed with Other Fruits)
0051Papaya can be made into a canned product, or as a
cocktail of several fruits. Chunks or dices of papayas
or mixed fruits can be filled into a can and covered
with hot (75
C), acidified syrup (c.40
Brix with pH
adjusted to 3.6–3.8 with citric acid: 40
Brix ¼40 g of
sugar mixed with 60 g of water at 20
C). After the air
in the head space in the cans (c. 6.3–8.0 mm) has been
exhausted by steam, the cans are sealed and pasteur-
ized with steam, or in a boiling-water bath. (See
Canning: Principles.)
Pure
´
e
0052Papaya pure
´
e is prepared in the form of a free-flowing
paste, without seeds, skin, or unwanted fiber. The
pure
´
e can be an intermediate product used for manu-
facturing several end products such as juices, nectars,
jams, jellies, syrups, and dried fruit rolls or leathers.
Papaya pure
´
e and other fruit pure
´
es in the USA can be
manufactured with a high degree of mechanization.
Several aspects of pure
´
e manufacturing are important
to produce a quality product.
1.
0053Ripe papaya fruits should be steamed for 2 min to
coagulate the latex in the peel, preventing the latex
from entering into the pure
´
e. Also, steaming
increases pure
´
e yield by softening the outer layers
of the fruit, and inactivates enzymes in the peel.
The fruits are spray-cooled to remove the re-
sidual heat.
2.
0054Fruits are sliced, crushed, and dropped into a
centrifugal separator. All the skin and most of
the seeds are separated. The remaining seeds
are separated in a paddle pulper fitted with
rubber paddles and a small screen (c. 0.80–
0.85 mm).
3.
0055The pure
´
e is acidified with citric acid (a 50%
solution) to a pH of about 3.4–3.6 to inhibit
gelatin of the pure
´
e. Acidification also helps con-
trol microbial activity and enhances the effect of
subsequent heat pasteurization.
PAPAYAS 4349