
particles, usually cobalt-modified iron oxide (g-Fe
2
O
3
)
although chrome dioxide (CrO
2
) can be used. The
latter is reputed to have a better high-frequency res-
ponse, but the cost is generally higher than for iron
oxide. Most CrO
2
tapes on the market now contain a
mixture of CrO
2
and cobalt g-Fe
2
O
3
to limit price.
2. Magnetic Par ticles
The properties of magnetic particles determine the fi-
nal magnetic properties of the manufactured tape.
Magnetostatic interactions between particles play
an important role in determining properties such as
coercivity, and the measured values for individual
particles, pigments, and tapes can be very different
(McConochie et al. 1996). Magnetic properties of
particles are described in detail in Magnetic Recording
Materials: Tape Particles, Magnetic Properties. Ideal-
ly all particles should be single domain with identical
magnetic properties. In practice this is not possible,
but particles are manufactured so that parameters
such as volume and aspect ratio have as narrow
a distribution as possible. Typically particles have a
length of about 600 nm and an aspect ratio of 6:1.
Ferric oxide particles are the most commonly used,
but basic g-Fe
2
O
3
has a coercivity controlled primarily
by shape anisotropy and can only be used to make
tapes with coercivities up to about 25 10
3
Am
1
(B300 Oe). To increase this further, particles are
surface doped with cobalt. CrO
2
has a higher intrinsic
coercivity partly associated with crystal anisotropy
and is suitable for VHS applications in its basic form.
3. Media Production
The magnetic tape coating consists of small mag-
netic particles dispersed in a nonmagnetic polymer
matrix with additional nonmagnetic particles for other
important functions. A wet dispersion of all the com-
ponents is produced which is then coated onto plastic
film and dried. The tape formulation is proprietary
and each tape manufacturer will have its own choice of
components. Manufacturers of precursors often have
test formulations that are freely available to customers
and produce an acceptable final product. All disper-
sions have essentially the same components that serve
the same specific general functions as follows:
(i) Magnetic particles—see above.
(ii) Wetting agents—usually a surfactant whose
function is to coat the magnetic particles and prevent
agglomeration after dispersion. Some part at least
can be replaced by ‘‘wetting’’ polymer resins, which
have functional groups effective in wetting. This re-
duces the final wetting agent content of the tape to
the advantage of wear and friction. Although orig-
inally developed for advanced particulate media
manufacture, they are in common use for commod-
ity products such as VHS.
(iii) Polymer resins—to produce the final solid
matrix and generally comprising a mixture of seve-
ral types which can be classified as soft, such as
polyurethane, and hard, such as vinyl. The correct
combination determines the final mechanical pro-
perties of the tape, e.g., stiffness and temperature
resistance characteristics, which are important for
controlling properties such as magnetostriction asso-
ciated with changing magnetic properties, as particles
are stressed and the matrix is strained during tape
flexure.
(iv) Cross-linking agents—added just before final
coating of the tape to strengthen the polymer matrix
and to ensure that particles are strongly bound.
(v) Solvents—to dissolve the resins and the wetting
agents.
(vi) Carbon black—to reduce static electricity in
the tape.
(vii) Lubricants—additional surfactants and other
lubricants which are incorporated into the matrix.
These leach out during the life of the tape to lubricate
the surface and ensure smooth transit across the
heads and guides during record and replay.
(viii) Abrasives—such as aluminum oxide parti-
cles, which help to clean debris and deposits from
heads and other parts in contact with the tape during
use.
Magnetic particles are supplied by pigment man-
ufacturers in a clustered form to aid handling of
what, individually, would be a very fine and hazard-
ous powder of particles with the dimensions of smoke
grains. The main function of the wet dispersion pro-
cess is to separate these particles without damaging
them to produce a slurry of monodispersed magnetic
particles which can be coated and oriented. This dis-
persion is very important in determining the final
quality of the tape. Not only does it affect the ability
of particles to be oriented by application of a mag-
netic field during production, but poorly dispersed
particles will increase the roughness of the tape sur-
face and affect noise characteristics (Clarke et al.
1991). A detailed discussion of wet dispersions can
be found in Magnetic Recording Media: Particulate
Dispersions but the essential processes of tape manu-
facture are as follows:
(i) Premixing—some of the components including
the magnetic particles, wetting agents, and a portion
of the solvents are mixed at high shear to wet the
particle surfaces and exclude any water adsorbed on
the surfaces.
(ii) Milling—the components are mixed in a bead
mill or similar device to generate shear and separate
particles. Milling times and rates are important as
‘‘over milling’’ generates broken particles whereas
‘‘under milling’’ leaves agglomerates in the system.
Broken particles will have a low switching field or
may be superparamagnetic and are detrimental to
the recording properties of the tape resulting in
‘‘print through’’ and a lower saturation remanence.
673
Magnetic Recording: VHS Tapes