733Friction and lubrication in diesel engine system design
© Woodhead Publishing Limited, 2011
studies showed that roller slip became less when larger surface roughness
at the cam–roller interface or lower oil viscosity was used.
Analogous to the vehicle wheel slip on a slippery road surface where
the vehicle tractive force from the engine is greater than the road adhesion
limit, the roller slip occurs when the ‘tractive force’ mismatches the total
friction force at the roller follower contact point. What is different in the
case of roller slip is that the ‘tractive force’ is the roller pin bearing friction
force. The pin bearing friction force essentially comes from the rotation of
the roller, which in turn originally comes from the camshaft driving torque.
In fact, for this case with two friction forces involved (one at the roller pin,
the other at the cam–roller contact), it is immaterial to dene which one is
the ‘tractive force’ and which one is the ‘friction or resistance force’. The
pin bearing force tries to slow down the roller, while the cam–roller contact
friction force tries to speed up the roller. The roller’s angular moment is equal
to the product of the mass moment of inertia and the angular acceleration of
the roller. The moment balance of the roller is given by equating the roller’s
angular moment to the sum of the torques coming from the cam–roller friction
and the roller pin bearing friction.
As mentioned earlier, it is assumed that at a given constant camshaft
rotational speed and at any moment within the cam event cycle, a unique
value of the required roller rotational speed corresponding to pure rolling
can be computed based on the kinematic relationship of the mechanism. That
speed is denoted as the required rolling speed of the roller. The moment
balance of the roller must satisfy the required rolling speed at each moment
if pure rolling is to be maintained. Any deviation from that balance caused
by a force change or camshaft speed change results in a violation of the pure
rolling condition, i.e., roller slip will occur. The roller pin friction torque is
governed by the hydrodynamic lubrication theory and affected by roller mass,
pin size, and rotational speed. The cam–roller friction torque is governed by
the elastohydrodynamic/mixed lubrication theory and affected by valvetrain
dynamic loading, camshaft speed and surface roughness. Therefore, it is
impossible to always maintain the zero slip (i.e., pure rolling) condition
within the cam cycle. The angular speed of the roller calculated from its
moment balance equation cannot always satisfy the pure rolling condition
that is demanded by the kinematic relationship. This is the root cause of
roller slip. Note that the roller does not always slip when the friction force
is smaller than the tractive force.
From the above analysis, it can be observed that an increase in the roller
pin bearing friction force, due to any design change or operating reason, tends
to decelerate the roller to slip lagging behind the cam (i.e., slip-behind), and
vice versa. An increase in the cam–roller friction force tends to accelerate
the roller to slip further ahead of the cam (i.e., slip-ahead), and vice versa.
Any design or operation changes affecting those two friction forces affect
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