Руководство по ремонту TORO-151D
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TM
1 Èçìåðüòå ïðåïÿòñòâèå
âîçäóøíîìó ïîòîêó
Èçìåðüòå ïðåïÿòñòâèå, ñîçäàâàåìîå
ôèëüòðîì äëÿ
âîçäóøíîãî ïîòîêà ñ
ïîìîùüþ èíäèêàòîðà
êîìïàíèè Donaldson,
òàêèì, êàê The
Informer
TM
, ðàáî÷èì
ìàíîìåòðîì èëè
âîäÿíûì ìàíîìåòðîì â
ïàòðóáêå äëÿ
îñóùåñòâëåíèÿ ýòîãî
èçìåðåíèÿ íà âîçäóøíîì
ôèëüòðå èëè íà ñîåäèíèòåëüíîé
òðóáå.
Ðåçóëüòàòîì áóäåò îäíî èç äâóõ
óñëîâèé:
(1) Åñëè ïîêàçàíèå ñîîòâåòñìòâóåò
ìàêñèìàëüíîìó ïðåïÿòñòâèþ
ïðîõîæäåíèþ âîçäóøíîãî
ïîòîêà (ñîãëàñíî ðåêîìåíäàöèÿì
èçãîòîâèòåëÿ), çàìåíèòå
ôèëüòð.
(2) Åñëè ïîêàçàíèå íèæå
ìàêñèìàëüíîãî çíà÷åíèÿ, ðåñóðñ
ôèëüòðà åùå íå èñ÷åðïàí è îí íå
íóæäàåòñÿ â îáñëóæèâàíèè.
2 Îïîðîæíèòå
÷àøêó äëÿ ñáîðà
ïûëè
Ïûëü íå äîëæíà
íàêàïëèâàòüñÿ áëèæå
÷åì 25 ìì îò
ïåðåãîðîäêè. Íà
ìîäåëÿõ,
îñíàùåííûõ êëàïàíîì Vacuator™
êîìïàíèè Donaldson, íåîáõîäèìî
ñîêðàòèòü äî ìèíèìóìà èíòåðâàë
ïðîâåðêè ÷àøêè äëÿ ñáîðà ïûëè; âñå
ýòî íåîáõîäèìî, ÷òîáû óáåäèòüñÿ,
÷òî êëàïàí Vacuator
TM
íå
ïåðåâåðíóò, íå ïîâðåæäåí è íå
çàáèò.
3 Çàìåíà ôèëüòðà
Åñëè
èíäèêàòî
ð
óêàçûâàå
ò íà
íåîáõîäè
ìîñòü
ïðîâåäåí
èÿ
îáñëóæèâ
àíèÿ,
îñëàáüòå
ãàéêó‐áàðàøåê è óäàëèòå
ïðåäâàðèòåëüíûé ôèëüòð. Ïåðåä
óñòàíîâêîé íîâîãî ôèëüòðà
ïðîâåðüòå åãî è ïðîêëàäêó íà
ïðåäìåò âîçìîæíûõ ïîâðåæäåíèé âî
âðåìÿ òðàíñïîðòèðîâêè. Ïðîòðèòå
êîðïóñ ôèëüòðà ÷èñòîé òêàíüþ.
Îñòîðîæíî óñòàíîâèòå íîâûé
ôèëüòð, ãàéêó‐áàðàøåê è
óïëîòíèòåëüíóþ øàéáó. Âñåãäà
èñïîëüçóéòå çàìåííûå ôèëüòðû
êîìïàíèè Donaldson, êîòîðûå òî÷íî
ñîîòâåòñòâóþò èñïîëüçóåìûì
âîçäóøíûì ôèëüòðàì è ñèñòåìå
âïóñêà äâèãàòåëÿ.
4 Çàêðîéòå âïóñêíîå îòâåðñòèå
Íå îñòàâëÿåòå âïóñêíîå âîçäóøíîå
îòâåðñòè
å
îòêðûòû
ì! Åñëè
íîâûé
ôèëüòð
íå áûòåí
óñòàíîâë
åí
íåìåäëå
ííî,
çàêðîéòå îòâåðñòèå äëÿ
ïðåäîòâðàùåíèÿ ïîïàäàíèÿ
çàãðÿçíåíèé â ñèñòåìó âïóñêà.
5 Îáñëóæèâàíèå ýëåìåíòà
áåçîïàñíîñòè
Äëÿ ìàêñèìàëüíîé çàùèòû
äâèãàòåëÿ è îïòèìèçàöèè ñðîêà
ñëóæáû âîçäóøíîãî ôèëüòðà
çàìåíÿéòå ýëåìåíò áåçîïàñíîñòè ïðè
êàæäîé òðåòüåé çàìåíå ãëàâíîãî
ôèëüòðóþùåãî ýëåìåíòà.
6 Óñòàíîâèòå íà ìåñòî ÷àøêó äëÿ
ñáîðà ïûëè
Óáåäèòåñü â ïëîòíîé ïîñàäêå ÷àøêè
ïî âñåé îêðóæíîñòè åå êîíòàêòà ñ
êîðïóñîì âîçäóøíîãî ôèëüòðà.
Óñòàíîâèòå èíäèêàòîð ïðåïÿòñòâèÿ
âîçäóøíîìó ïîòîêó ÷åðåç ôèëüòð â
çåëåíûé ñåêòîð.
7 Ïðîâåðüòå ñîåäèíåíèÿ
Óáåäèòåñü â òîì. ÷òî âñå ñîåäèíåíèÿ
ìåæäó âîçäóøíûì ôèëüòðîì è
äâèãàòåëåì ãåðìåòè÷íû è áåç óòå÷åê
(ïðîñà÷èâàíèé).
Èíñòðóêöèÿ ïî îáñëóæèâàíèþ îñåâîãî
óïëîòíåíèÿ
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ANSUL®
ÓÑÒÀÍÎÂÊÀ,
ÇÀÐßÄÊÀ,
ÎÑÌÎÒÐ È
ÒÅÕÍÈ×ÅÑÊÎÅ
ÎÁÑËÓÆÈÂÀÍÈÅ
ÐÓÊÎÂÎÄÑÒÂÎ
A-101-10/20/30
LT-A-101-10/20/30
ÑÈÑÒÅÌÀ
ÏÎÆÀÐÎÒÓØÅÍÈß
ÒÐÀÍÑÏÎÐÒÍÛÕ
ÑÐÅÄÑÒÂ
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Íàñòîÿùåå ðóêîâîäñòâî ïðåäíàçíà÷åíî äëÿ èñïîëüçîâàíèÿ
ñ ñèñòåìàìè ïîæàðîòóøåíèÿ òðàíñïîðòíûõ ñðåäñòâ
Ansul A-101.
Íàñòîÿùåå ðóêîâîäñòâî ïîäëåæèò îáÿçàòåëüíîìó
èçó÷åíèþ ïåðñîíàëîì, îñóùåñòâëÿþùèì óñòàíîâêó,
ýêñïëóàòàöèþ, çàðÿäêó èëè òåõíè÷åñêîå îáñëóæèâàíèå
ñèñòåì ïîæàðîòóøåíèÿ. Íåêîòîðûå èç ðàçäåëîâ
ïîñâÿùåíû ÷àñòíûì ñëó÷àÿì èñïîëüçîâàíèÿ è ïîäëåæàò
îáÿçàòåëüíîìó îçíàêîìëåíèþ ïåðñîíàëîì, êîòîðûé íåñåò
îòâåòñòâåííîñòü çà âûïîëíåíèå îïèñàííûõ â ýòèõ
ðàçäåëàõ çàäà÷.
Êàê è ëþáîå ìåõàíè÷åñêîå îáîðóäîâàíèå, ñèñòåìû
A-101/LT-A-101 íóæäàþòñÿ â ïåðèîäè÷åñêîì
îáñëóæèâàíèè. Ñèñòåìàòè÷åñêîå îáñëóæèâàíèå ïîçâîëÿåò
îáåñïå÷èòü ìàêñèìàëüíóþ äîëãîâå÷íîñòü, ýôôåêòèâíîñòü
è áåçîïàñíîñòü îáîðóäîâàíèÿ. Îñìîòð äîëæåí ïðîâîäèòüñÿ
ëèáî ÷åðåç êàæäûå 250 ÷àñîâ ðàáîòû òðàíñïîðòíîãî
ñðåäñòâà, ëèáî åæåìåñÿ÷íî, â çàâèñèìîñòè îò òîãî, êàêîé
èç óêàçàííûõ ïåðèîäîâ íàñòóïàåò ðàíüøå. Òåõíè÷åñêîå
îáñëóæèâàíèå ïðîâîäèòñÿ ÷åðåç êàæäûå 1000 ÷àñîâ ðàáîòû
òðàíñïîðòíîãî ñðåäñòâà, ëèáî êàæäûå øåñòü ìåñÿöåâ, â
çàâèñèìîñòè îò òîãî, êàêîé èç óêàçàííûõ ïåðèîäîâ
íàñòóïàåò ðàíüøå. Òåõíè÷åñêîå îáñëóæèâàíèå ñèñòåìû
ïðîèçâîäèòñÿ â ÷åòêîì ñîîòâåòñòâèè ñ íàñòîÿùèì
ðóêîâîäñòâîì è NFPA 17 (“Ñòàíäàðò íàöèîíàëüíûõ
àññîöèàöèé ïî ïîæàðîòóøåíèþ äëÿ ñèñòåì
ïðîòèâîïîæàðíîé áåçîïàñíîñòè íà îñíîâå ñóõîãî
õèìè÷åñêîãî ïîæàðîòóøåíèÿ») êâàëèôèöèðîâàííûì è
ïîäãîòîâëåííûì îáñëóæèâàþùèì ïåðñîíàëîì.
Äîïîëíèòåëüíàÿ èíôîðìàöèÿ ïî ñåðâèñó è îáñëóæèâàíèþ
ìîæåò áûòü ïîëó÷åíà èç äðóãèõ ïðèìåíÿåìûõ ñòàíäàðòîâ
NFPA.
Ñèñòåìû Ansul ïðåäíàçíà÷åíû òîëüêî äëÿ èñïîëüçîâàíèÿ
ïî íàçíà÷åíèþ, îïèñàííîãî â íàñòîÿùåì ðóêîâîäñòâå. Ïî
âîïðîñàì èñïîëüçîâàíèÿ ñèñòåì â äðóãèõ öåëÿõ,
îáðàùàéòåñü ê ìåñòíîìó äèñòðèáüþòîðó êîìïàíèè Ansul,
ëèáî â êîìïàíèþ Ansul Inc., Îòäåë ïðèìåíåíèÿ ñèñòåì,
Ìàðèíåòò, Âèñêîíñèí 54143-2542.
ANSUL è CHECKFIRE ÿâëÿþòñÿ çàðåãèñòðèðîâàííûìè òîâàðíûìè çíàêàìè êîìïàíèè Ansul Incorporated è åå äî÷åðíèõ êîìïàíèé.
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ÈÍÔÎÐÌÀÖÈß ÎÁ ÈÇÄÀÍÈÈ
5-15-02
ÐÅÂ. 1
Óêàçûâàåò íà èçìåíåííóþ èíôîðìàöèþ.
ÄÀÒÀ ÑÒÐÀÍÈÖÀ ¹ ÄÀÒÀ ÑÒÐÀÍÈÖÀ ¹
10-25-00 11-3 1 5-15-02 5-3 1
5-15-02 1-1 1 5-15-02 5-4 1
5-15-02 1-2 2 5-15-02 6-1 1
5-15-02 2-1 2 5-15-02 6-2 1
5-15-02 3-2 1 5-15-02 6-3 2
5-15-02 3-3 1 5-15-02 6-4 2
5-15-02 3-4 1 5-15-02 6-5 2
5-15-02 3-5 1 5-15-02 6-6 2
5-15-02 3-6 2 5-15-02 6-7 Íîâàÿ ñòðàíèöà
5-15-02 4-1 1 5-15-02 6-8 Íîâàÿ ñòðàíèöà
5-15-02 4-2 1 5-15-02 7-1 2
5-15-02 4-3 1 5-15-02 8-1 2
5-15-02 4-4 1 5-15-02 8-2 1
5-15-02 4-5 1 5-15-02 9-1 2
5-15-02 4-6 1 5-15-02 10-1 1
5-15-02 4-7 1 5-15-02 10-2 1
5-15-02 4-8 1 5-15-02 10-3 1
5-15-02 4-9 1 5-15-02 10-4 1
5-15-02 4-10 1 5-15-02 10-5 1
5-15-02 4-11 1 5-15-02 10-6 1
5-15-02 4-12 2 5-15-02 11-1 1
5-15-02 4-13 1 5-15-02 11-2 2
5-15-02 4-14 1 5-15-02 11-4 2
5-15-02 4-15 Íîâàÿ ñòðàíèöà 5-15-02 11-5 1
5-15-02 4-16 Íîâàÿ ñòðàíèöà 5-15-02 11-6 1
5-15-02 5-1 1 5-15-02 11-7 1
5-15-02 5-2 1 5-15-02 11-8 1
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ÈÍÔÎÐÌÀÖÈß ÎÁ ÈÇÄÀÍÈÈ
5-15-02
Óêàçûâàåò íà èçìåíåííóþ èíôîðìàöèþ.
ÄÀÒÀ ÑÒÐÀÍÈÖÀ ¹ ÄÀÒÀ ÑÒÐÀÍÈÖÀ ¹
5-15-02 11-9 Íîâàÿ ñòðàíèöà
5-15-02 11-10 Íîâàÿ ñòðàíèöà
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ÈÍÔÎÐÌÀÖÈß ÎÁ ÈÇÄÀÍÈÈ
5-15-02
ÐÅÂ. 1
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ÑÎÄÅÐÆÀÍÈÅ
5-15-02
ÈÇÌ. 2
ÐÀÇÄÅË ÐÀÇÄÅË ×ÈÑËÎ ÑÒÐÀÍÈÖ×ÈÑËÎ ÑÒÐÀÍÈÖ
I. ÎÁÙÀß ÈÍÔÎÐÌÀÖÈß 1-1
ÂÂÅÄÅÍÈÅ 1-1
ÑÈÑÒÅÌÀ Ñ ÄÂÓÌß ÐÅÀÃÅÍÒÀÌÈ
(ÍÅ ÏÐÈÍßÒÀ FM) 1-1
ÎÄÎÁÐÅÍÈÅ FM 1-1
ÊÀÊ ÐÀÁÎÒÀÅÒ ÑÈÑÒÅÌÀ 1-2
 ÑËÓ×ÀÅ ÏÎÆÀÐÀ 1-2
II. ÎÏÈÑÀÍÈÅ ÑÈÑÒÅÌÛ 2-1
ÑÏÎÑÎÁ ÏÐÈÌÅÍÅÍÈß 2-1
Ìåñòíîå ïðèìåíåíèå – òðàíñïîðò 2-1
Ïîëíàÿ çàëèâêà 2-1
ÏÎÄÃÎÒÎÂÊÀ ÒÐÓÁÎÏÐÎÂÎÄÀ 2-1
Ñèñòåìà ñ äâóìÿ ñòâîëàìè 2-1
Ñèñòåìà ñ ÷åòûðüìÿ ñòâîëàìè 2-1
Ñèñòåìà ñ øåñòüþ ñòâîëàìè 2-1
ÎÁÍÀÐÓÆÅÍÈÅ 2-1
III.ÊÎÌÏÎÍÅÍÒÛ ÑÈÑÒÅÌÛ 3-1
ÅÌÊÎÑÒÜ Â ÑÁÎÐÅ 3-1
ÊÐÎÍØÒÅÉÍ ÅÌÊÎÑÒÈ 3-1
ÑÓÕÎÉ ÑÎÑÒÀÂ 3-2
ÃÀÇ-ÏÀÒÐÎÍ ÂÛÒÀËÊÈÂÀÍÈß 3-2
ÃÀÇ-ÏÀÒÐÎÍ ÏÐÈÂÎÄÀ 3-2
ÊÐÎÍØÒÅÉÍ ÏÀÒÐÎÍÀ 3-2
ÏÍÅÂÌÀÒÈ×ÅÑÊÈÉ ÏÐÈÂÎÄ 3-3
ÐÓ×ÍÛÅ ÏÐÈÂÎÄÛ 3-3
ÎÁÐÀÒÍÛÉ ÊËÀÏÀÍ 1/4 ÄÞÉÌÀ 3-3
ÐÀÑÏÐÅÄÅËÈÒÅËÜ 3-3
ÏÅÐÅÕÎÄÍÎÉ ÒÐÎÉÍÈÊ 3-4
ÒÐÎÉÍÈÊ 3-4
ÂÛÏÓÑÊÍÎÉ ÊËÀÏÀÍ ÁÅÇÎÏÀÑÍÎÑÒÈ 3-4
ÂÎÇÄÓØÍÛÉ ÖÈËÈÍÄÐ (ÄÎÏÎËÍÈÒÅËÜÍÎ) 3-4
ÏÅÐÅÊËÞ×ÀÒÅËÜ ÄÀÂËÅÍÈß –
ÂÑÅÏÎÃÎÄÍÛÉ 3-4
ÏÅÐÅÊËÞ×ÀÒÅËÜ ÄÀÂËÅÍÈß –
ÍÅ ÇÀÙÈÙÅÍÍÛÉ 3-5
ÑÒÂÎËÛ 3-5
ÊÐÎÍØÒÅÉÍÛ ÑÒÂÎËÎÂ 3-6
ØËÀÍà (ÏÎÑÒÀÂËßÅÒÑß ÒÐÅÒÜÈÌÈ
ÔÈÐÌÀÌÈ) 3-6
ÓÇÅË ÃÅÐÌÅÒÈ×ÍÎÉ ÐÀÇÐÛÂÍÎÉ
ÌÅÌÁÐÀÍÛ 3-6
ÓÑÒÐÎÉÑÒÂÎ ÂÛÊËÞ×ÅÍÈß ÄÂÈÃÀÒÅËß 3-6
ÑÈÑÒÅÌÀ ÎÁÍÀÐÓÆÅÍÈß È ÏÐÈÂÎÄÀ
CHECKFIRE 3-6
IV. ÊÎÍÑÒÐÓÊÖÈß ÑÈÑÒÅÌÛ – ÒÐÀÍÑÏÎÐÒÍÎÅ
ÑÐÅÄÑÒÂÎ 4-1
ÀÍÀËÈÇ ÂÎÇÌÎÆÍÛÕ ÎÏÀÑÍÎÑÒÅÉ 4-1
ÏËÎÙÀÄÜ ÏÎÊÐÛÒÈß ÑÒÐÓÈ È ÏÎËÎÆÅÍÈÅ
ÑÒÂÎËÀ 4-1
ÒÐÅÁÓÅÌÎÅ ×ÈÑËÎ ÅÌÊÎÑÒÅÉ 4-2
Ñïèñîê âûáîðà ñèñòåìû 4-2
ÒÐÅÁÎÂÀÍÈß Ê ÐÀÑÏÐÅÄÅËÈÒÅËÜÍÎÉ
ÑÈÑÒÅÌÅ 4-2
ÒÐÅÁÎÂÀÍÈß Ê ËÈÍÈÈ ÏÐÈÂÎÄÀ È ÃÀÇÀ
ÂÛÒÀËÊÈÂÀÍÈß 4-14
Ãàçîâàÿ ëèíèÿ âûòàëêèâàíèÿ 4-14
Ãàçîâàÿ ëèíèÿ âûòàëêèâàíèÿ 4-14
ÒÐÅÁÎÂÀÍÈß Ê ÑÈÑÒÅÌÀÌ
ÎÁÍÀÐÓÆÅÍÈß 4-14
ÒÐÅÁÎÂÀÍÈß ÏÎ ÎÒÊËÞ×ÅÍÈÞ 4-15
ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 4-16
V. ÊÎÍÑÒÐÓÊÖÈß ÑÈÑÒÅÌÛ –
ÏÐÎÌÛØËÅÍÍÎÅ ÏÐÅÄÏÐÈßÒÈÅ5-1
ÀÍÀËÈÇ ÂÎÇÌÎÆÍÛÕ ÎÏÀÑÍÎÑÒÅÉ 5-1
ÒÐÅÁÎÂÀÍÈß Ê ÐÀÑÏÐÅÄÅËÈÒÅËÜÍÎÉ
ÑÈÑÒÅÌÅ 5-1
ÇÎÍÀ ÏÎÊÐÛÒÈß ÑÒÐÓÈ ÑÒÂÎËÀ 5-1
VI. ÈÍÑÒÐÓÊÖÈß ÏÎ ÓÑÒÀÍÎÂÊÅ 6-1
ÌÎÍÒÀÆ ÊÐÎÍØÒÅÉÍÎÂ 6-1
Êðîíøòåéí ñòâîëà 6-1
Êðîíøòåéí åìêîñòè 6-1
Êðîíøòåéí ïàòðîíà 6-2
Êðîíøòåéí óäàëåííîãî ïðèâîäà 6-2
ÌÎÍÒÀÆ ÐÀÑÏÐÅÄÅËÈÒÅËÜÍÛÕ,
ÏÅÐÅÂÎÄÍÛÕ È ÒÐÎÉÍÛÕ
ÏÅÐÅÕÎÄÍÈÊÎÂ 6-2
ÓÑÒÀÍÎÂÊÀ ÊÎÌÏÎÍÅÍÒÎÂ 6-3
Óñòàíîâêà åìêîñòè 6-3
Óñòàíîâêà ñòâîëîâ 6-3
Óñòàíîâêà ðó÷íûõ ïðèâîäîâ 6-3
ÓÑÒÀÍÎÂÊÀ ÐÀÑÏÐÅÄÅËÈÒÅËÜÍÎÉ ÑÅÒÈ 6-5
Îáùèå òðåáîâàíèÿ 6-5
Óñòàíîâêà ðàñïðåäåëèòåëüíîãî øëàíãà 6-5
ÓÑÒÀÍÎÂÊÀ ËÈÍÈÈ ÏÐÈÂÎÄÀ È ÃÀÇÎÂÎÉ
ËÈÍÈÈ ÂÛÒÀËÊÈÂÀÍÈß 6-6
Îáùèå òðåáîâàíèÿ 6-6
Ïðîêëàäêà ãàçîâûõ ëèíèé ïðèâîäà è
ïíåâìàòè÷åñêèõ ïðèâîäîâ 6-6
Ïðîêëàäêà ãàçîâîé ëèíèè âûòàëêèâàíèÿ 6-7
ÓÑÒÀÍÎÂÊÀ ÑÈÑÒÅÌÛ ÎÁÍÀÐÓÆÅÍÈß 6-7
ÓÑÒÀÍÎÂÊÀ ÏÀÒÐÎÍÎÂ ÏÐÈÂÎÄÀ 6-7
VII.ÈÍÑÏÅÊÖÈß 7-1
VIII.ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 8-1
ÏÎËÓÃÎÄÈ×ÍÎÅ/1000-×ÀÑÎÂÎÅ
ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 8-1
12-ËÅÒÍÅÅ ÎÁÑËÓÆÈÂÀÍÈÅ 8-2
IX. ÇÀÐßÄÊÀ 9-1
X. ÏÀÐÀÌÅÒÐÛ ÏÐÈÌÅÍÅÍÈß ÑÈÑÒÅÌÛ 10-1
XI. ÏÐÈËÎÆÅÍÈÅ 11-1
ÁÎËÜØÈÅ ÝÊÑÊÀÂÀÒÎÐÛ 11-4
ÇÀÙÈÒÀ ÝÊÑÊÀÂÀÒÎÐÀ 11-9
ÇÀÙÈÒÀ FUME HOOD (íå ïðèíÿòà FM) 11-10
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ÑÎÄÅÐÆÀÍÈÅ
5-15-02
ÈÇÌ. 2
ÐÀÇÄÅË ÐÀÇÄÅË ×ÈÑËÎ ÑÒÐÀÍÈÖ×ÈÑËÎ ÑÒÐÀÍÈÖ
Workshop
Manual
Workshop
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Operator's
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Operator's
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Maintenance
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Workshop
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Workshop
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Spare Part
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Spare Part
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