results in rapid self-quenching (10
11
k/s) and resolidification (velocities of 20
m/s). What makes laser surface alloying both attractive and interesting is the
wide variety of chemical and microstructural states that can be retained because
of the repaid quench from the liquid phase. The types of observed microstruc-
tures include extended solid solutions, metastable crystalline phases and metal-
lic glasses as an amorphous metal [12-76, 12-77]. Alloy production with a
wide variety of elements, as well as a wide range of compositional content, can
also be accomplished by a mechanical alloying or powder metallurgy, both of
which do not involve liquids.
The potential advantages of laser welding are the following: (1) light is inertia-
less, hence processing speeds with very rapid stopping and starting become
possible, (2) focused laser light can have high energy density, (3) welding can
be achieved at room temperature, (4) difficult materials (e.g., Ti, quartz, etc.) can
be handled, (5) the workpiece need not be rigidly held, (6) no electrode or filler
materials are required, (7) narrow welds can be made, (8) very accurate welds are
possible, (9) welds with little or no contamination can be produced, (10) the heat
affected zone (HAZ) adjacent to the cut or weld is very narrow, (11) intricate
shapes can be cut or welded at high speed using automatically controlled light
deflection techniques, and (12) time sharing of the laser beam can be achieved
[12-78]. The development of high power lasers has made possible a variety of
material removal techniques. Straight-line cutting and hole drilling can be done
with lasers. Laser turning and milling can be also performed. Two approaches are
considered: laser-assisted machining, in which a laser beam heats materials by a
single point cutting tool, and laser machining, in which the laser forms a groove
in the material by vaporization [12-79].
Direct laser forming (DLF) is a rapid prototyping technique, which enables
prompt modeling of metal parts with high bulk density on the base of individual
three-dimensional data, including computer tomography models of anatomical
structures. Hollander et al. [12-80] investigated DLFed Ti-6Al-4V for its applica-
bility as hard tissue biomaterial. It was reported that rotating bending tests
revealed that the fatigue profile of post-DLF annealed Ti-6Al-4V was comparable
to cast/hot isostatic pressed alloy. In an in vitro investigation, human osteoblasts
were cultured on non-porous and porous-blasted DLFed Ti-6Al-4V specimens to
study morphology, vitality, proliferation and differentiation of the cells. It was
reported that (i) the cells spread and proliferated on DLFed Ti-6Al-4V over a cul-
ture time of 14 days, (ii) on porous specimens, osteoblasts grew along the rims of
the pores and formed circle-shaped structures, as visualized by live/dead staining,
as well as scanning electron microscopy, and (iii) overall, the DLFed Ti-6Al-4V
approach proved to be efficient, and could be further advanced in the field of hard
tissue biomaterials [12-80].
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