are predried in a conventional hot-air drier such as a
cabinet or tunnel, to form an impervious layer on
their surface. They are then introduced into a fluid-
ized bed, operating at a relatively high temperature.
The water evaporates internally within the pieces,
causing them to expand and producing an open
porous structure. The puffed product is then dried
down to a stable moisture content in a cabinet or
tunnel drier. This has the effect of reducing the overall
drying time and produces a product which reconsti-
tutes rapidly. Alternatively, the dry product may be
used as a snack food, low in fat, compared with fried
products.
Drying Difficult Materials
0016 To contain hazardous materials or unpleasant odors
semiclosed-cycle fluidized-bed systems are available.
In such systems a large proportion of the exhaust air
is recycled. The air from the cyclones goes to a con-
denser/scrubber which removes the water from it as
condensate. Only a small amount of air is released to
the atmosphere; the rest is recycled through the heater
and drier. The air vented from the system may be
burnt off if necessary. Similar systems are available
for spray driers. Application of these specialized types
of driers to food dehydration is limited at the present
time. However, as regulations relating to pollution of
the environment become more stringent, the use of
such systems may increase.
See also: Drying: Theory of Air-drying; Physical and
Structural Changes; Chemical Changes
Further Reading
Brennan JG (1994) Food Dehydration – A Dictionary and
Guide. Oxford: Butterworth-Heinemann.
Brennan JG Butters JR, Cowell ND and Lilly AEV (1990)
Food Engineering Operations, 3rd edn. London: Else-
vier Applied Science.
Filkova I and Mujumdar SS (1995) Industrial spray drying
systems. In: Mujumdar AS (ed.) Handbook of Industrial
Drying, 2nd ed, pp. 263–307. New York: Marcel Dekker.
Hovmand S (1995) Fluidized bed drying. In: Mujumdar AS
(ed.) Handbook of Industrial Drying, 2nd edn, pp.
195–248. New York: Marcel Dekker.
Ochoa-Martinez LA, Brennan JG and Niranjan K (1993)
Spouted bed dryer for liquid foods. Food Control 4:
41–45.
Pallai E, Szentmarjay T and Mujumdar AS (1995) Spouted
bed drying. In: Mujumdar AS (ed.) Handbook of Indus-
trial Drying, 2nd edn, pp. 425–488. New York: Marcel
Dekker.
Varnalis A, Brennan JG and MacDougall DB (1998) Puffing
of foodstuffs – a review. European Food and Drink
Review winter 23–26, 28–31.
Spray Drying
J G Brennan, University of Reading, Reading, UK
Copyright 2003, Elsevier Science Ltd. All Rights Reserved.
Principles
0001This is the most commonly used method for drying
food liquids and some slurries. The feed is converted
into a fine mist or spray which is then mixed with
heated air. Very rapid drying takes place, converting
the liquid droplets into powder particles. Because
of the small size of the particles – diameters usually
in the range 10–200 mm – a very large surface area is
available for drying. Also the distance that moisture
has to migrate within the particles to the drying
surface is relatively small. Thus, short drying times,
1–20 s, are a feature of this method of drying. There is
also a significant evaporative cooling effect so that
the surface temperature of the droplets does not rise
much above the wet bulb temperature of the drying
air until drying nears completion. Provided the par-
ticles, once dry, are swiftly removed from the drying
chamber, heat damage to the product can be limited.
0002The main features of a single-stage spray-drying
plant are shown in Figure 1. Inlet fan A draws air in
through a filter B and pushes it through the air heater
C into the drying chamber D. By means of pump E the
feed material is pumped from feed tank F to the spray-
forming device G. It is converted into spray which
mixes with the drying air in the drying chamber D.
The bulk of the dry powder thus formed is removed
from the drying chamber via valve H and is carried
pneumatically to a storage bin through duct I. The air
is removed from the drying chamber via ducting J
through one or more air/powder separators K and is
exhausted to the atmosphere by outlet fan L. The fine
powder recovered by the separators K may be added
to the main product stream via valve M or recycled
into the wet zone of the drying chamber via duct N.
Spray-drying Equipment
0003Air heating may be indirect using steam, fuel oil, or
gas. Direct heating would obviously improve the ther-
mal efficiency of a drier and in recent years natural
gas has been used directly to heat the incoming air.
There is some concern over the possible contamin-
ation of the dried products with nitrate and nitrite
compounds and N-nitrosodimethylamine. The intro-
duction of low NO
x
(nitrogen oxide) burners has
reduced this problem. However, work is still in pro-
gress to establish the level of contamination, if any, of
food products dried by directly heated air.
DRYING/Spray Drying 1929