20 Gecko Feet: Natural Hairy Attachment Systems for Smart Adhesion 1099
20.6.4 Adhesion Results of the Multi-level Hierarchical Spring Model
by Kim and Bhushan [55]. The obtained varioususeful results and will be presented
next. Figure 20.15a shows the calculated spring force–distance curves for the one-,
two- and three-level hierarchical models in contact with rough surfaces of different
values of root mean square (RMS) amplitude σ anging from σ0.01µmtoσ10µm
at an applied load of 1.6µN which was derived from the gecko’s weight. When the
springmodel is pressedagainstthe roughsurface,contact betweenthe springand the
rough surface occurs at point A; as the spring tip presses into the contactingsurface,
the force increases up to point B, B
or B
. During pull off, the spring relaxes, and
the spring force passes an equilibrium state (0 N); tips break free of adhesion forces
at point C, C
or C
as the spring moves away from the surface. The perpendicular
distance from C, C
or C
to zero is the adhesion force. Adhesion energy stored
during contact can be obtained by calculating the area of the triangle during the
unloading part of the curves (20.25).
Using the spring force-distance curves, Kim and Bhushan [55] calculated the
adhesion coefficient, the number of contacts per unit length and the adhesion en-
ergy per unit length of the one-, two- and three-level models for an applied load of
1.6 µN and a wide range of RMS roughness as seen in the left graphs of Fig. 20.15b.
The adhesion coefficient, defined as the ratio of pull-off force to applied preload,
represents the strength of adhesion with respect to the preload. For the applied load
of 1.6µN, which corresponds to the weight of a gecko, the maximum adhesion co-
efficient is about 36 when σ is smaller than 0.01µm. This means that a gecko can
generate enough adhesion force to support 36 times its bodyweight. However, if σ
is increased to 1 µm, the adhesion coefficient for the three-level model is reduced
to 4.7. It is noteworthy that the adhesion coefficient falls below 1 when the con-
tacting surface has an RMS roughness σ greater than 10µm. This implies that the
attachment system is no longer capable of supporting the gecko’s weight. Autumn
et al. [6,7] showedthat in isolated gecko setae contactingwith the surface of a single
crystalline silicon wafer, a 2.5µN preload yielded adhesion of 20 to 40µN and thus
a value of adhesion coefficient of 8 to 16, which supports the simulation results of
Kim and Bhushan [55].
Figure 20.15b (top left) shows that the adhesion coefficient for the two-level
model is lower than that for the three-level model, but there is only a small differ-
ence between the adhesion forces between the two- and three-levelmodels, because
the stiffness of level III for the three-level model is calculated to be higher com-
pared to those of levels I and II. In order to show the effect of stiffness, the results
for the three-level model with springs in level III of which the stiffness is 10 times
smaller than that of original level III springs are plotted. It can be seen that the
three-level model with a third level stiffness of 0.1 k
III
has a 20–30% higher ad-
hesion coefficient than the three-level model. The results also show that the trends
in the number of contacts are similar to that of the adhesive force. The study also
investigated the effect of σn adhesion energy. It was determined that the adhesion
energy decreased with an increase of σ. For the smooth surface with σ0.01µm, the
adhesion energies for the two- and three-level hierarchical models are 2 times and