Selection and Industrial Applications of Hardness Tests
Andrew Fee, Consultant
Accuracy and Frequency of Calibration
Although the indentation-type test is a comparatively simple test to perform, reliable results depend a great deal
on the accuracy of the equipment and the proper test method. It is recommended the tester be checked each day
that hardness tests are to be made and whenever the indenter, anvil, or test force is changed.
Standardized test blocks should be used to monitor the performance of the tester daily. At least two test blocks
should be used with hardness levels that bracket below and above the range of hardness levels that are normally
tested. Prior to doing any testing, it is good practice to ensure that the tester is operating according to
manufacturer requirements and that the anvil and indenter are seated properly. At least three hardness
measurements should be made on any uniform specimen having a high hardness level in the scale to be
verified. The measurements should be continued until there is no trend (increasing or decreasing hardness) in
the measurement values. This technique implies that the tester's repeatability is consistent and that the indenter
and anvil are seated adequately. These results need not be recorded.
After the trial tests, at least three uniformly spaced hardness measurements should be made on each of the
standardized test blocks. If the average of the hardness measurements are within the tolerance marked on the
blocks, the tester may be regarded as performing satisfactorily. If not, an indirect verification should be
performed. In monitoring the tester in this manner it is recommended that these hardness measurements be
recorded using acceptable statistical process control techniques, such as X-bar charts (measurement averages),
R-charts (measurement ranges), gage repeatability and reproducibility (GRR) studies, and histograms (see the
article “Gage Repeatability and Reproducibility in Hardness Testing” in this Volume).
Most indentation-type testing should be carried out at a temperature within the limits of 10 to 35 °C (50–95 °F).
If there is a possibility of hardness variation within these test-temperature limits, users may choose to control
temperatures within a tighter range. A range of 18 to 23 °C (64–81 °F) is recommended. Tests performed
outside this temperature range should be considered suspect.
NIST-Traceable Test Blocks. Due to the empirical nature of hardness testing, the need for standardization of
hardness values is an area of continued attention. In many countries of Europe and Asia, for example, nationally
traceable hardness standards have been around for many years. Traceable standards can help resolve or reduce
differences in test results between vendors and customers, who each rely on their test block for machine
verification.
In 1990, after several meetings between the American Society for Testing and Materials (ASTM) and standards
groups from Europe and Asia, the U.S. government agreed to provide hardness standards for U.S.
manufacturers. The reason for the change is that hardness, though based on traceable parameters, has had no
absolute numbers. For example, the loads on a tester can be verified with a traceable load cell, but the hardness
values themselves are empirical; that is, hardness would not be directly traceable to any standard, national or
otherwise.
In order to evaluate the magnitude of variation, commercially available test blocks were evaluated by the
National Institute of Standards and Technology (NIST). A variation of 1.0 HRC was found to exist among test
blocks supplied by domestic manufacturers. A shift of almost 1.0 HRC also was realized versus standards from
other countries. This finding reinforced the need for standardization.
The hardness program at NIST involves traceable Standard Reference Material (SRM) blocks—or what
industry refers to as “NIST-traceable test blocks.” The SRMs are calibrated at NIST by means of a dead-weight
tester. Only two of these machines exist in the world. Other primary machines exist in other countries, but the
only exact duplicate of the NIST machine is located at IMGC, which is the NIST equivalent in Italy.
NIST-traceable test blocks are available for three nominal ranges in the Rockwell C scale:
• SRM 2810, “Rockwell C Scale Hardness—Low Range” (25 HRC nominal)
• SRM 2811, “Rockwell C Scale Hardness—Mid Range” (45 HRC nominal)
• SRM 2812, “Rockwell C Scale Hardness—High Range” (63 HRC nominal)