Significance and Use of Tensile-Testing Data for Elastomers. It is important to note that the tensile properties
of elastomers are determined by a single application of progressive strain to a previously unstressed specimen
to the point of rupture, which results in a stress-strain curve of some particular shape. The degree of
nonlinearity and in fact complexity of that curve will vary substantially from compound to compound. Tensile
properties of elastomers also have different significance than those of structural materials.
Tensile Strength of Elastomers. Because elastomers as a class of materials contain a substantial number of
different polymers, the tensile strength of elastomers can range from as low as 3.5 MPa (500 psi) to as high as
55.2 MPa (8.0 ksi); however, the tensile strengths of the great majority of common elastomers tend to fall in the
range from 6.9 to 20.7 MPa (1.0–3.0 ksi).
It should also be noted that successive strains to points just short of rupture for any given compound will yield a
series of progressively different stress-strain curves; therefore, the tensile-strength rating of a compound would
certainly change depending on how it was flexed prior to final fracture. Thus, the real meaning of elastomer
tensile strength may be open to some question. However, some minimum level of tensile strength is often used
as a criterion of basic compound quality, because the excessive use of inexpensive ingredients to fill out a
formulation and lower the cost of the compound will dilute the polymer to the point that tensile strength
decreases noticeably.
The meaning of tensile strength of elastomers must not be confused with the meaning of tensile strength of
other materials, such as metals. Whereas tensile strength of a metal may be validly and directly used for a
variety of design purposes, this is not true for tensile strength of elastomers. As stated early in ASTM D 412,
“Tensile properties may or may not be directly related to the end-use performance of the product because of the
wide range of performance requirements in actual use.” In fact, very seldom if ever can a given high level of
tensile strength of a compound be used as evidence that the compound is fit for some particular application.
Elongation of Elastomers. Ultimate elongation is the property that defines elastomeric materials. Any material
that can be reversibly elongated to twice its unstressed length falls within the formal ASTM definition of an
elastomer. The upper end of the range for rubber compounds is about 800%, and although the lower end is
supposed to be 100% (a 100% increase of the unstressed reference dimension), some special compounds with
limits that fall slightly below 100% elongation still are accepted as elastomers.
Just as with tensile strength, certain minimum levels of ultimate elongation are often called out in specifications
for elastomers. The particular elongation required will relate to the type of polymer being used and the stiffness
of the compound. For example, a comparatively hard (80 durometer) fluoroelastomer might have a requirement
of only 125% elongation, whereas a soft (30 durometer) natural rubber might have a minimum required
elongation of at least 400%.
However, ultimate elongation still does not provide a precise indication of serviceability, because service
conditions normally do not require the rubber to stretch to any significant fraction of its ultimate elongative
capacity. Nonetheless, elongation is a key material selection factor that is more applicable as an end-use
criterion for elastomers than is tensile strength.
Modulus of the Compound. Another characteristic of interest is referred to in the rubber industry as the
modulus of the compound. Specific designations such as 100% modulus or 300% modulus are used. This is due
to the fact that the number generated is not an engineering modulus in the normal sense of the term, but, rather,
is the stress required to obtain a given strain. Therefore, the 100% modulus, also referred to as M-100, is simply
the stress required to elongate the rubber to twice its reference length.
Tensile modulus, better described as the stress required to achieve a defined strain, is a measurement of the
stiffness of a compound. When the stress-strain curve of an elastomer is drawn, it can be seen that the tensile
modulus is actually a secant modulus—that is, a line drawn from the origin of the graph straight to the point of
the specific strain. However, an engineer needing to understand the forces that will be required to deform the
elastomer in a small region about that strain would be better off drawing a line tangent to the curve at the
specific level of strain and using the slope of that line to determine the approximate ratio of stress to strain in
that region. This technique can be utilized in regard to actual elastomeric components as well as lab specimens.
Tension Set. A final characteristic that can be measured but that is used less often than the other three is called
tension set. Often, when an elastomer or rubber is stretched to final rupture, the recovery in length of the two
sections resulting from the break is less than complete. It is possible to measure the total length of the original
reference dimension and calculate how much longer the total length of the two separate sections is. This is
expressed as a percentage. Some elastomers will exhibit almost total recovery, whereas others may display