Chapter 21 Relay Testing and Commissioning
21-3
electric shock hazards under a normal load or fault condition of
the power system. This is in addition to checking that the
product complies with its technical specification. The following
are amongst the rating type tests conducted on protection
relays, the specified parameters are normally to IEC 60255-1.
21.2.3 Thermal Withstand
The thermal withstand of VTs, CTs and output contact circuits
is determined to ensure compliance with the specified
continuous and short-term overload conditions. In addition to
functional verification, the pass criterion is that there is no
detrimental effect on the relay assembly, or circuit
components, when the product is subjected to overload
conditions that may be expected in service. Thermal withstand
is assessed over a time period of 1s for CTs and 10s for VTs.
21.2.4 Relay Burden
The burdens of the auxiliary supply, optically isolated inputs,
VTs and CTs are measured to check that the product complies
with its specification. The burden of products with a high
number of input/output circuits is application specific i.e. it
increases according to the number of optically isolated input
and output contact ports which are energised under normal
power system load conditions. It is usually envisaged that not
more than 50% of such ports will be energised concurrently in
any application.
21.2.5 Relay Inputs
Relay inputs are tested over the specified ranges. Inputs
include those for auxiliary voltage, VT, CT, frequency, optically
isolated digital inputs and communication circuits.
21.2.6 Relay Output Contacts
Protection relay output contacts are type tested to ensure that
they comply with the product specification. Particular
withstand and endurance type tests have to be carried out
using d.c., since the normal supply is via a station battery.
21.2.7 Insulation Resistance
The insulation resistance test is carried out according to IEC
60255-27, i.e. 500V d.c.
r 10%, for a minimum of 5 seconds.
This is carried out between all circuits and case earth, between
all independent circuits and across normally open contacts.
The acceptance criterion for a product in new condition is a
minimum of 100M:. After a damp heat test the pass
criterion is a minimum of 10M:.
21.2.8 Auxiliary Supplies
Digital and numerical protection relays normally require an
auxiliary supply to provide power to the on-board
microprocessor circuitry and the interfacing opto-isolated input
circuits and output relays. The auxiliary supply can be either
a.c. or d.c., supplied from a number of sources or safe supplies
- i.e. batteries, UPSs, etc., all of which may be subject to
voltage dips, short interruptions and voltage variations. Relays
are designed to ensure that operation is maintained and no
damage occurs during a disturbance of the auxiliary supply.
Tests are carried out for both a.c. and d.c. auxiliary supplies
and include mains variation both above and below the nominal
rating, supply interruptions derived by open circuit and short
circuit, supply dips as a percentage of the nominal supply,
repetitive starts. The duration of the interruptions and supply
dips range from 2ms to 60s intervals. A short supply
interruption or dip up to 20ms, possibly longer, should not
cause any malfunction of the relay. Malfunctions include the
operation of output relays and watchdog contacts, the reset of
microprocessors, alarm or trip indication, acceptance of
corrupted data over the communication link and the corruption
of stored data or settings. For a longer supply interruption, or
dip in excess of 50ms, the relay self recovers without the loss
of any function, data, settings or corruption of data. No
operator intervention is required to restore operation after an
interruption or dip in the supply.
In addition to the above, the relay is subjected a number of
repetitive starts or a sequence of supply interruptions. Again
the relay is tested to ensure that no damage or data corruption
has occurred during the repetitive tests.
Specific tests carried out on d.c. auxiliary supplies include
reverse polarity, a.c. waveform superimposed on the d.c.
supply and the effect of a rising and decaying auxiliary voltage.
All tests are carried out at various levels of loading of the relay
auxiliary supply.
21.3 ELECTROMAGNETIC COMPATIBILITY
TESTS
There are numerous tests that are carried out to determine the
ability of relays to withstand the electrical environment in
which they are installed. The substation environment is a very
severe environment in terms of the electrical and
electromagnetic interference that can arise. There are many
sources of interference within a substation, some originating
internally, others being conducted along the overhead lines or
cables into the substation from external disturbances. The
most common sources are:
x switching operations
x system faults
x lightning strikes
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