224 Diesel engine system design
© Woodhead Publishing Limited, 2011
quality of Pareto optimal fronts; quantify the closeness to the utopia point
of the Pareto-optimal solutions; and quantify the range and the evenness of
the spread of the Pareto solutions.
Minimum-contour-based multiple Pareto-optimal solutions
In the past a Pareto optimal front was obtained by running an optimization
routine. Using the two-dimensional optimization (minimization) contour
map discussed in the previous section, the Pareto optimal can be generated
more easily and exibly. Taking an example of the DoE optimization shown
in Fig. 3.8, the method of minimum-contour-based multiple Pareto-optimal
solutions is explained as follows. The objective is to nd the optimal
solution of emissions level, BSFC and cost. A DoE can be constructed at
a representative engine operating condition in speed and load. The DoE
factors include air system control factors (e.g., VGT vane opening, EGR
valve opening, intake throttle opening, and wastegate opening) and fuel
injection control factors (e.g., main injection timing, post injection timing
and quantity, fuel injection pressure). The DoE responses include air–fuel
ratio, EGR rate, engine-out NO
x
, engine-out soot, BSFC, and turbine outlet
exhaust gas temperature. Aftertreatment operation (e.g., DPF regeneration)
prefers hotter exhaust gas temperature in order to save cost from precious
metal loading inside the DPF. But hotter exhaust gas may indicate more
energy is lost or wasted and hence worse BSFC. Therefore, there is a trade-
off between exhaust temperature and BSFC. Moreover, the emissions level
affects such a trade-off. The total cost of the system for the customer is
related to the emissions level the engine is designed for, the aftertreatment
cost, and the cost saving from the fuel saving due to BSFC reduction. There
may be an optimal (the lowest) cost within the design space.
Obviously, optimizing such a multi-dimensional design topic and presenting
the result in a concise way is challenging. The minimum-contour-based
method is characterized by the following three steps.
∑ Step 1 – minimum-contour optimization for the rst objective (Fig.
3.8a). The method starts from conducting constrained single-objective
optimization to minimize BSFC in the entire emissions domain (i.e., the
soot vs. NO
x
domain). The range of the DoE factors forms a boundary in
this response domain. Every data point on the minimum BSFC contour
map has the minimum achievable BSFC within the factor space. In other
words, if a third axis were created to represent BSFC pointing vertically
out of the paper from point A, there would be multiple BSFC values
which are higher than the minimum value shown in the contour map at
that given emission value. Once the minimum BSFC map is obtained,
several points such as A and A¢ at different emissions levels can be
identied.
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