Smith G.T. Cutting Tool Technology: Industrial Handbook
Подождите немного. Документ загружается.
MRPII 234
multi-functional
uid 417, 423
t
ooling 79
m
ulti-layer perceptron 539
m
ulti-point form 200
m
ulti-spindle drilling 110
m
ultifacet drill 94
m
ultiple-boring tool 124
N
N
-nitrosamine 422
n
ano-machine tool and its facilities 528
n
ano-machining 526
n
atural diamond 29
n
ear-dry machining 426
n
itride-hardening 478
n
on-contacting tool sensing 526
n
on-destructive testing (NDT) 367
n
on-lace cuts 514
Non-Uniform Rational Bezier-Spline
(
NURBS) 502
n
ose radius 48, 317
n
otch wear 335
n
otch wear on insert’s leading edge 335
n
umerically-controlled (NC) machine 50
N
URBS-interpolation 502
O
o
blique cutting force 39
o
blique machining 56
o
give error 528
o
il-drum skid 409
on-line tool condition monitoring –
u
sing neural networks’ 538
o
ne-hit machining 177, 216
o
perating condition 242
o
ptimisation 4
o
ptimum/economic batch size 240
orthogonal
a
rray factor 282
c
utting force 39, 41
m
achining 54
o
ut-of-roundness 135
P
P
/M density 277
p
arabolic 36
c
urved surface 496
i
nterpolation 496
p
arallel cuts 514
p
art families 220
–
–
–
–
–
–
–
p
arting-o 74
o
peration 75
p
art orientation and register 107
p
assive force (Fp) 105
p
assive system 344
P
eak 315
p
earlitic structure 488
Pearson
c
oecient 324
p
roduct moment correlation coecient 324
peripheral milling
c
utter approach angle 163
r
adial 152
t
angential 153
p
erishable and capital equipment review 241
p
ermissible exposure level (PEL) 420
p
hoto-elastic stress analysis 305
p
hotosensitisation 420
p
H reading 416
p
hysical asset 390
p
hysical property test 274
p
ick-feed 496
p
iece-work system 52
Piezoelectric
d
ynamometer 344
e
ect 344
s
torage 345
p
ioneering work in metal cutting 51
p
ioneers in metal cutting 50
p
itch 182, 195
p
lain carbon steel 7
p
lan approach angle 41
p
lanned maintenance scheduling 390
p
lano-mill 150
p
lastic deformation 335
p
loughing-eect 509
p
neumatic spindle 440
p
ocketed feature 153
p
ocket milling 169
p
oly-crystalline diamond (PCD) 25, 507
P
orcupine cutter 156
p
ositive/negative cutting edge 156
p
ower spectral density 541
p
ower spectrum analysis 291
p
ractical testpiece – for CNC application 275
p
recision 518
p
resetting o the machine tool 254
presetting on the machine tool
n
on-contacting tool setting 248
t
ool contacting 245
p
rimary function of a cutting uid 383
p
rimary irritation 420
–
–
–
–
–
–
–
–
–
–
–
Subject Index 595
primary shear zone 103
principle of chip-breaking 68
p
rocess capability 64, 334
p
rocess monitoring 532
p
roduct stability 416
p
roduct testing 406
p
role 307
p
roling 34
p
rogrammable and xed steadies 291
p
rogrammed block 449
p
rogressive, or secondary wear 339
p
roving-ring 344
p
ull-threading 193
p
ull stud pressure variation 228
p
ure ceramic 21
p
ush threading 193
Q
qu
alied tool 245
qu
alied tooling 118, 226
qu
asistatic measurement element 345
R
r
adial-ground top rake 71
r
adial chip-thinning 165
r
adial deection (∆T) 131
r
adial force 41
r
adial infeed 193
r
adial infeed technique 193
r
adially-adjustable machine reamers 139
r
adial play 139
r
adial runout 103
r
adial step-over 514
r
adial top rake 73
r
adius 36
r
anking’ – non-machining test 273
r
anking machining test 272
r
apid facing test 272
r
ate of heat generation 328
r
ational equation 504
r
ationalisation 2
r
e-circulating ballscrew 252
r
e-cutting eect 166
r
eactive ion plating 17
r
eactive sputtering 17
r
eaming 135
p
roblems and their remedies 142
r
eaming technology 133
r
ecirculating ballscrew 50
r
ecutting eect 515
r
educed peak height 313
–
r
eference material 272
r
efractive index of the air 530
r
efractometer operation 414
r
egenerative chatter 74
r
eliability-centred maintenance (RCM) 390
r
esidual stress 357
d
eformation 362
i
n machined surface 360
r
esistance to oxidation 7
r
esistance to thermal shock 6
r
esonance 295
resonant
f
requency 439
r
estmilling operation 498
r
etraction striae 105
r
eturn on investment (ROI) 116, 342
r
heology 58
r
igidity rule 94
r
igidity square rule 301
r
ippa-cutter 156
r
obotic machining 456
r
oll shearing 172
r
oot mean square (rms) 312, 347
r
otary and frustum-based milling cutter 172
r
otating centre 291
r
otating insert cutting speed 172
r
otating insert face-mill 172
r
oughness 307
r
oundness testing machine 492
r
uling section 189
S
s
afety factor 336
s
ampling length 308
s
awdust 410
s
canning electron microscopes’ (SEM’s) 480
s
cheduling of part 151
sculptured surface machining
c
utter simulation 505
w
ith NURBS 502
s
econdary machining 270
s
econdary shear zone 103
s
egmented chip 60
s
electing the correct cutting uid 407
s
elf-excitation vibration, or chatter 295
s
elf-excited vibration 74
s
elf-opening dies 191
s
emi-qualied tool 245
semi-synthetic
uid 398
l
ubricant 392
–
–
–
–
–
–
–
596 Subject Index
sensitisation 420
sequential
m
achining 505
s
urface machining 505
s
ervo-gain 448
s
ervo-lag 448
s
etting-up time 218
s
etting block 246
S
hewart charting techniques 334
s
hort-hole drilling 96
s
ialon 22
s
ide-cutting angle 317
s
ingle-plane unbalance 471
s
ingle-tube system drill 115
s
ister tooling 5, 213, 226
Skewness (Rsk, Wsk, Psk) and Kurtosis (Rku, Wku,
P
ku) parameter 313
S
kewness parameter (Rsk) 315
s
kin condition 420
s
lab-mills 156
s
lip-line eld modelling 355
s
lot-drilling 153
S
N curves 336
S
oderberg diagram 336
s
odium nitrate 418
s
olid carbide twist drill 107
s
olution 387
s
oybean oil 423
s
pacing parameter 312
s
pade drill 103
S
panzipfel 319
s
pecic cutting force 41
s
peed-increaser 489
s
peed analyser 300
s
peed ratio 204
s
pindle camber/tilt 166
s
pindle design 465, 466
s
pindle imbalance 287
s
pindle nose dri 228
s
pindle taper 465
s
pline 504
s
plit-point 94
s
pot-facing 142
s
pring-cut 201, 295
s
quare-shoulder cutter 160
s
tabiliser and solubiliser 396
s
tability lobe diagram (SLD) 300
S
tabler’s law 88
s
taggered-toothed side-and-face cutter 155
s
tair-case prole 498
s
tand-alone machine tool 234
–
–
s
tatic unbalance 469
s
tatistical variability 76
s
tep-boring 124
s
tep-over distance 496
s
tep-turning test 274
stereometric artefact
c
onceptual design 488
m
achining trial 488
s
tick-slip 330, 436
s
ticking region 354
s
tiction 330, 436
s
tochastic process 308
s
traddle milling 259
s
train 274
s
tratication eect 528
s
tress-corrosion cracking (SCC) 368
s
tress aected layer (SAL) 360
s
tress pattern 305
s
triation 368
e
ect 368
s
ump-life 390
s
uper-nishing 331
s
upercritical speed 432
s
upply-chain management 255
s
urface 308
c
ondition 360
c
rack and white-layer 367
d
isplacement 360
e
ngineering 308
g
ouging 505
s
ub-surface micro hardness 360
t
ension 382
t
opography 168
s
urface integrity 96
m
anipulation 374
o
f machined component 360
s
ub-surface feature 373
s
ynchronous milling method 203
s
ynthetic diamond 25
s
ynthetic lubricant 392
s
ystem-learning 534
T
t
acky, or gummy deposit 391
t
agged-tooling 219, 531
T
aguchi orthogonal array 282
t
angential deection (∆R) 131
t
angential force 39
taper-sectioning and micro-hardness
a
ssessment 362
t
aper-turning test 274
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Subject Index 597
taper reamer 261
taper turning 34
t
apping depth 186
t
apping size 182
t
arget analogy 518
Taylor’s
t
heory of gauging 264
t
ool life equation 273
t
elescopic line-boring tool 133
t
elescoping ballbar 482
temperature
a
nd thermal eect 357
i
n twist drilling 101
t
empering 488
t
ernary manufacturing envelopes (TME’s) 326
testing
f
or concentration level 414
f
or pH level 416
thermal
and frictional modelling of the cutting
p
rocess 355
c
ondition 525
c
racking 336
e
ect 525
f
atigue crack 336
h
istory 273
m
ovement 248
s
hock/fatigue 426
t
hermal diusivity (K/ρc) 103
t
hermographic equipment 516
t
hermography 516
t
hin coats-v-thick coat 426
t
hread 182
c
hasing die head 191
nishing and close tolerancing 201
h
elix angle 195
m
illing 203
p
role generation 198
tu
rning 191
t
hreading dies 189
t
hreading insert inclination 195
t
hreading insert top face geometry 196
t
hreading shimming 195
t
hreading turning 200
t
hread rolling 206, 209
t
echnique 209
t
hree-jaw chuck – clamping force 509
t
hree-roll radial rolling 209
t
itration 416
m
ethod 416
t
ool-card indexing system 2
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
t
ool-changing time 218
tool-condition monitoring – with feed-force
s
ensor 532
t
ool-life diagram 340
t
ool-oset measurement 532
t
ool – acoustic emission monitoring 539
t
ool – condition monitoring system 541
t
ool – force monitoring 539
tool – sensor fusion and multi-sensor
i
ntegration 539
t
ool – vibration monitoring 539
t
ool adaptor system 216
tool and sleeve
h
ydraulic design 460
m
echanical interface 458
t
hermal and cryogenic design 460
t
ool breakage detection 532
t
ime 534
tool coating
c
hemical vapour deposition (CVD) 14
p
hysical vapour deposition (PVD) 17
t
ool crash 534
t
ool driing 334
t
ool force 39
toolholder
d
esign 465
s
ize and type 45
t
ool identication 531
tooling requirement
f
or machining centre 225
f
or turning centre 216
t
ool life 337
m
onitoring 532
t
ool management 233
i
nfrastructure 238
s
ystem 244
t
ool material 49
f
or hardened steel milling 500
t
ool nose radius 62
t
ool presetting equipment 245
t
ool push-o 124
t
oolshank design and gripping pressures 458
t
ool store and its presetting facility 261
t
ool wear 64, 331
a
nalysis 357
a
nd life 330
s
tate 541
t
ooth prole and dimension 203
t
orque (M) 101
T
orque-Controlled Machining (TCM) 321, 532, 535
T
otal Productive Maintenance (TPM) 390
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
598 Subject Index
touch-trigger probe 246
toughness 7
t
rail-line 105
t
ramp oil tolerance 391
t
ransient surface 75, 294
t
ransversal, or face grooving 73
t
resca’s visio-plasticity model 51
t
riazine biocide 418
t
ribology 317
t
riple-contact tool 466
tu
mour and cancerous eect 422
tu
ned boring bar 127
tu
ngsten 8
tu
rned roundness – harmonic and geometric 291
t
wist drill 96
f
undamental 88
i
nterface temperature 103
two-roll
a
xial rolling 209
t
angential rolling 209
t
ype of cutting uid 387
U
UHSM
c
utting trials 480
f
ace-milling cutter design 477
t
repanning xture design 484
t
repanning operation 486
tu
rning strategy 482
tu
rning trend 484
ultra-high speed
f
ace-milling design and development 474
t
repanning operation 484
tu
rning operation 480
u
ltra-precision machining 516
u
ncertainty budget 301
u
ncertainty of machine tool positioning 439
u
ndeformed chip thickness 41, 99
universal measuring machine – for checking
t
ooling 252
u
nqualied tools 245
–
–
–
–
–
–
–
–
–
–
–
–
–
up-cut
a
nd down-cut milling 153
m
illing 154
V
V
-form 200
v
ariable-rate machining test 274
v
ariance 307
v
egetable oil 423
v
egetable oil-based MWF 423
V
endor Rating (VR) 255
V
enturi meter 411
V
enturi principle 411
V
ickers indentor 364
v
iscosity 331, 423
V
iscosity Index (VI) 331, 423
W
w
ater-based uid additive 418
w
ater-supply compatibility 391
w
ater hardness levels 397
w
aterline milling 170
w
ater quality 397
w
aviness 307
w
eb 94
w
eb-thinning 96
wet- and dry-machining – the issues
a
nd concern 425
w
heatstone bridge resistance circuits 344
w
hite-layer 368
w
iper blade 64
w
iper insert 66
w
itness mark 511
w
ord-address format 451
w
orkpiece compatibility 390
Y
y
ield, or permanent deformation 508
y
ield-point 274
Z
Z
-axes 228
–
–
Subject Index 599