RADIATION-CURED COATINGS
763
pound and the ring and a secondary hydroxyl group on the epoxide rings4 low molecular
weight alcohols, ethoxylated or propoxylated alcohols such,as butoxyethanol, and similar
compounds can be used as reactive diluents in cationic systems. However, since these
compounds are monofunctional, they can act as chain stoppers-although they do generate
the secondary. ring-attached hydroxyl group, which can further propagate polymerization
or chain extension-and can be used only in limited amounts, about 1-10%, that are
dependent on molecular weight.
Low
molecular weight glycols (diethylene glycol, 1,4-
butanediol, etc.) can also be used. Such compounds may enhance cure rate by providing
a source of active hydrogen; but. when used at permissible low levels, the glycols do not
enhance toughness. In certain instances, inert solvents such as l,l,l-trichloroethane are
used to decrease viscosity and/or increase coverage from a given volume
of
coating.
However, most end users prefer systems that only contain reactive components.
is such that a new hydroxyl group is generated for every hydroxyl group that is present.
Thus, the initial hydroxyl content of a formulation is conserved after the reaction is com-
plete. Although low levels
of
hydroxyl groups will often enhance adhesion, too many of
these groups can detract from performance characteristics and cause adhesion loss under
wet, moist, or high humidity conditions.
Specific formulations are highly varied, and performance requirements guide or
dictate ingredient levels. Many formulations can be found in the cited literature or other
literature available from material manufacturers.
As mentioned above, the reaction mechanism
of
epoxides and hydroxyl
4.0 END USES
Radiation-cured coatings, which are often taken to include inks, adhesives, and sealants,
are used in
a
large number of ways for rigid and flexible metal, plastic, glass, paper,
and wood substrates. Particular end-use arenas include the communication, construction,
consumer products, electronics, graphic arts, medical/dental, packaging. and transportation
markets. Specific end uses for radiation-cured compounds are numerous and include coat-
ings for appliances, beer and beverage can bodies and ends, book covers. bottles and bottle
caps, catalogs, closures, compact discs, cosmetic cartons, credit cards, decorative and
functional foils and films, decorative mirrors, electronic components, flocked fabric, furni-
ture, labels. magazines, magnetic tape, natural and simulated wood paneling, optical fibers,
orthopedic casts and splints, photoresists, plastic cups and containers, printed circuit board
assemblies (conformal coatings), record album jackets, solder masks, steel can ends for
composite paper-metal cans, toys. transfer letters, and vinyl flooring.
REFERENCES
1.
A. H. Pincus,
Roditrr.
Cwing,
I1
(4),
16 (November, 1984).
2.
Anon., “Revolution inf radiation curing.”
Cllenl.
Week,
p. 20, April
13.
1983.
3. A. H. Pincus, “Radiation curing markets and marketing data,” in
Proceedings
of
Rrrtlidorl
4.
J.
Weisman, “Radiation curmg in the United States-An overview,” in Ploceedirlg.~
r,fCor!fer-
S.
G.
E.
Ham, personal communication.
6.
R. Kordashian and
S.
V.
Nablo,
Adhes. Age, p.
27,
December 1982.
7.
S.
V.
Nablo,
Rrrdirrf.
Curing.
10(2),
23 (May 1983).
C~irr~q
VI.
Chicago, 1982.
CIIW
on
Krrrlicrfiorl
Curing
As~L~,
Tokyo, 1986, p.
11.