644 Lubricant Additives: Chemistry and Applications
material. New bearing materials such as Cronidur-30
®
, Rex20
®
(CRU20
®
), and CCS42L
®
[25] have
been developed that are more corrosion resistant and harder than the traditional tool—steel bear-
ing materials such as M50 and 52100. Higher hardness of these new bearing materials gives them
higher load-carrying capability. For high-speed precision bearings, hybrid bearings, utilizing the
lower-density silicon nitride rolling elements, are gaining popularity.
The lack of reactivity of these materials with the environment (including the lubricant/additive
system) that makes them effective at corrosion resistance also inhibits the formation of the bene -
cial surface lms for enhanced boundary lubrication performance. The state-of-the-art boundary
additives such as tricresylphosphate are not optimized for the newer chemical composition bear-
ing steels. To completely realize the bene ts of the new corrosion-resistant/harder bearing steels,
new additives are currently being developed under U.S. Air Force sponsorship through a program
involving oil companies, engine companies, and contractors. Similar additive development will
be required for optimized performance of bearings utilizing hard coatings on the balls and races.
These hard, wear-resistant coatings such as titanium carbonitride (TiCN)- [26] and titanium carbide
(TiC)-coated balls have been shown to extend the lifetime of bearings in critical applications, but in
most cases, they have been used either with no liquid-grease lubricant or with lubricants optimized
for steel-to-steel contacts. Again, the chemistry of the lubricity additives was optimized to react with
fresh steel (iron) asperities caused by contact in boundary lubrications. With the changed chemistry
of the surface of the bearing material from iron-based alloys to a hard coating, the typical lubricity
additives may not effectively provide the signi cant increase in lifetime as is typically experienced
with the steel bearings. In many cases, improved lifetimes are experienced with hybrid bearings
that incorporate a coated or ceramic ball and a standard steel race. However, with a fully ceramic
bearing or one that uses coated surfaces on both the ball and the race, the maximum enhancement
in performance cannot be experienced unless new additives are developed. These new additives
will bene cially interact with these new bearing surfaces to produce the lubricious coatings that
are believed to be the main mechanism resulting in the currently experienced wear improvement in
steel bearings with the state-of-the-art lubricity additives.
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