33 Automating of Spiral Concentrators in Coal Preparation Plants 435
process, spirals are also susceptible to continuously fluctuating feed quality and
solids content in the feed slurry, which are quite common in a plant.
The main objective of the project is to develop an inexpensive control system for
spiral to automatically adjust the splitter position with fluctuating feed characteris-
tics to maintain the desired effective separation specific gravity (density cut-point).
The splitter actuation and the control system worked perfectly, but the sensing sys-
tem requires additional work. Two mechanical designs were investigated for the
sensing system, and both did not have the required resolution for effectively esti-
mating the specific gravity of the slurry across the profile of the spiral. Future work
entails investigation of other techniques such as ultrasonic, inductive and capacitive
based sensing.
An intriguing concept of using a model was also investigated, whereby it may be
possible to use simpler measurements, thereby circumventing the difficult problem
of estimating the specific gravity of the slurry in real time. Further investigation of
this approach also remains as future work.
Acknowledgments The authors would like to acknowledge the grant provided by ICCI
(# 06-1/2.1A.6) to support this work.
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