792 20 Catalytic Ammoxidation of Hydrocarbons on Mixed Oxides
reaction of surface ammonium ions with benzoate ions, which are detected as
surface species by IR spectroscopy [96] . Adsorbed benzylamine and benzaldehyde
species were identifi ed as reaction intermediates [97] , while a kinetic study by
Otamiri and Andersson [98] suggests that vanadium imido (V
=
NH) or hydroxyl-
amino (V
–
NHOH) species may play a role as nitrogen insertion sites on the cata-
lyst surface. On vanadium phosphate catalysts, in particular (VO)
2
P
2
O
7
, the
preferred role of a benzaldehyde - like species was also pointed out, whereas the
reaction pathway via benzamide or benzylamine intermediates was suggested to
be unlikely [99] .
Adsorbed ammonia can exist in three different kinds of nitrogen - containing
surface species such as a protonated cation NH
4
+
()
, and co - ordinately adsorbed
NH
3
and
–
NH
2
groups. In addition, vanadium imido or hydroxylamino could be
also present, especially upon interaction of ammonia with the catalyst at high
temperature. All these species may potentially act as N - insertion species, and could
be present and react on the catalyst surface during catalytic reaction. Therefore,
unique mechanistic conclusions are diffi cult to obtain because multiple reaction
pathways are clearly present, the relative reaction rates of which depend on the
reaction conditions. However, in general terms it may be proposed that owing to
the stronger chemisorption of the aromatic ring, the mechanism of reaction in
alkylaromatic ammoxidation is different from that observed in propene and
propane ammoxidation.
Besides selectivity to aromatic nitriles, the minimization of the direct ammonia
oxidation to N
2
side - reaction is a critical factor, because otherwise runaway condi-
tions may be possible. There is always competition between NH
3
oxidation and
ammoxidation on the catalyst surface. Furthermore, contact between ammonia
and the catalyst surface, particularly at high temperatures, causes a partial reduc-
tion of the oxide surface because of NH
3
oxidation to N
2
. Therefore, control of the
rate of unselective oxidation of ammonia to N
2
is an important factor in determin-
ing the selectivity of the nitrile product, because this side reaction limits the avail-
ability of the surface ammonia species that are necessary for nitrile synthesis.
Typical performance is a selectivity higher than 90% at a conversion in the 50 –
90% range, mainly depending on the type of substrate. Substituted pyridines yield
better selectivities at high conversion than the equivalent alkylaromatics. The
nature and position of the substituents in substituted alkylaromatics also play an
important role in determining selectivity and activity. The commercial application
of this technology is mainly hindered by the relatively small plant necessary for
these products as compared to full - scale processes. The further implementation
of the process of alkylaromatic catalytic ammoxidation would thus require the
development of multi - purpose small - size continuous plants using small fl uidized
bed - reactors (to better control temperature and allow easier substitution of the
catalyst).
Aromatic nitriles are relatively stable under oxidation conditions even at higher
temperatures compared to the equivalent oxy products. Therefore these com-
pounds are often used as intermediates for subsequent hydrogenation or reduction
steps (Scheme 20.2 ).