SYNTHESIS AND PROCESSING OF MATERIALS 379
(e.g., to a wire) in a work-hardening or cold-working process in which its cross-
sectional area is reduced by up to 95%. This large increase in strength produced by
plastic deformation results from the generation of defects such as dislocations and
dislocation arrays which reduce the mobility of other dislocations. The measured shear
stress typically arises from two dislocation-pinning mechanisms, one arising from
“small” defects, such as isolated dislocations, and the other from “larger” defects,
such as dislocation arrays. The former mechanism decreases with increasing T, due to
the thermally activated motion of dislocations around small defects while the latter is
temperature independent. Work hardening is discussed in more detail in Section 10.13,
where the dependence of the shear yield stress =
y
on dislocation density and strain is
discussed in detail.
Solid-Solution Strengthening. Steels can also be strengthened or hardened by the
presence of interstitial or substitutional impurities. The strong, attractive interactions
between dislocations and the interstitial impurities C and N play an important role in
this strengthening mechanism. Since interstitial C and N atoms as well as dislocations
produce their own strain fields in the material, the attractive interaction arises from an
overall reduction in strain energy when the C and N atoms reside in the strain field of a
dislocation. The binding energy of a C atom to a dislocation in Fe is ³ 0.5 eV. At high
interstitial concentrations the resulting distribution of interstitial atoms surrounding the
dislocation, known as the Cottrell atmosphere, can condense at the dislocation core.
The movement of dislocations under the influence of an external stress will clearly be
impeded by this interaction since the Cottrell atmosphere of interstitials has the effect
of increasing the effective mass or inertia of the dislocation.
The condensation of interstitial atoms near dislocations can occur in steels at temper-
atures even as low as room temperature, due to the high diffusivity of C and N through
defect-free regions of the material. Under applied stress and at higher temperatures,
thermal activation of dislocations away from the atmosphere of interstitials can lead
to a reduction of the yield strength. The strengthening process known as strain aging
occurs under an applied stress after the yield point has been reached when interstitial
atoms condense on newly generated dislocations.
The martensite structure, formed by rapid quenching, is usually very hard, due
primarily to interstitial C and the resulting solid-solution strengthening but also due to
the high densities of dislocations caused by the transformation of austenite to marten-
site. Martensite can, however, be brittle and not very ductile. The process known as
tempering, (discussed later), is often used to increase its ductility and toughness.
The strengthening resulting from solid solutions of substitutional impurities such as
Si, Mn, Cr, and Mo in steels results from the strain introduced into the structure by these
impurities and thus is greater for impurity atoms, whose sizes are quite different from
that of the host Fe atom. The increase of yield stress
y
of steel for various interstitial
and substitutional impurities is illustrated in Fig. W21.22. The interstitial impurities C
and N can be seen to have a much larger effect on
y
than the substitutional impurities
Si, Mn, Mo, and Ni due to the tetragonal distortions introduced into the lattice by C
and N. These tetragonal distortions allow the stress fields of C and N impurities to
interact with both edge and screw dislocations, while substitutional impurities have
spherically symmetric stress fields and so can interact only with edge dislocations.
Since substitutional alloying elements are usually added to the steel for other reasons