130 FLEXOGRAPHY: PRINCIPLES & PRACTICES
will be converted into a product that must fit
into a specified container for shipping. This
is important for books, envelopes and busi-
ness forms.
Burst. Burst is a measure of a combination of
properties, like tensile and stretch, up to the
point of rupture. Burst differs from tensile
strength in that the force used for the failure
is in a circular direction, while tensile is in
one direction only. Packaging paper must
meet minimum bursting-strength require-
ments.
Caliper. Caliper is a measurement of the thick-
ness of a single sheet of paper, paperboard or
combined board measured with a micrometer
under a static load for a minimum specified
time. The unit of measurement is thousandths
of an inch, or mils. Caliper is important
because wide variations can cause the final
print impression to be uneven. Caliper and
smoothness are inversely related. Higher
caliper papers tend to be rougher while lower
calipers tend to be smoother. Caliper affects
both stiffness and bulk. Heavier-weight papers
and paperboard have calipers expressed in
points (each point is equal to 0.001".)
Curl. Curl is non-flat paper caused by changes
in moisture content or physical stress and
may take many forms. Due to changing rela-
tive humidity, and ultimately paper moisture,
stresses in the paper may become unbalanced
and a curl will develop. As a general rule,
fibers expand (contract) about three times
more in diameter than in length with
increased (decreased) moisture. A paper’s
wire side, with a higher concentration of fiber,
is more reactive to moisture changes than the
filler-rich felt side. Reel curl may occur near a
roll core with paper wound too tightly and
take on a permanent set in this position.
Density. Density is the value obtained by
dividing basis weight, expressed as mass per
unit area, by the caliper. Paper that is com-
pact and tightly formed will have a higher
density value.
Dimensional Stability. Dimensional stability is
the ability of a paper to hold its original size
or constant dimension in all directions when
exposed to physical stress or variable mois-
ture. This is a very important property espe-
cially where unit-print stations are used and
more moisture is added by water-based ink
at each unit. Papers with poor dimensional
stability will not hold color-to-color register
and may result in a poor, blurred print.
Folding Endurance. Folding endurance is a
paper’s ability to withstand repeated flexing
or folding and bending. The test is usually
run in both the machine direction and cross-
machine direction of the paper. Government
documents like wills and maps need high
folding endurance. Papers have greater
strength in the cross-machine direction. Pa-
perboard uses a different procedure to mea-
sure this property and the result indicates
the suitability of the paperboard for conver-
sion into folding cartons without a scoreline.
Formation. Formation is the uniformity of the
fiber distribution in the paper. There are a
number of instruments that measure forma-
tion. The higher the number, the more uni-
form the sheet. The values are reported as
flocs (hills) and voids (valleys). Flocs are
densified fiber bundles and voids are areas
with less fiber. Calendering can level out the
surface of the paper but the internal struc-
ture that has the compacted fibers of the
flocs will absorb ink less than the adjacent
voids producing a non-uniform, mottled or
blotchy print. Applying more pressure dur-
ing printing cannot overcome the non-uni-
form or blotchy print since the floc structure
is throughout the sheet and will appear
equally on both sides of the paper. In process
work, the print will appear grainy especially
when working with higher line screens.
Grain Direction. Grain direction is essentially
how the fibers lay or align when they are
deposited on the wire in the papermaking
process. “Grain long” refers to the machine
direction with most of the fibers oriented
somewhat parallel to this direction or the