
Biogenic Impact on Materials 14.5 Coatings and Coating Materials 829
with water spray and UV-light in an exposure cabinet,
be soiled or abraded). Multiple inoculation events can
also be employed and soiling agents applied. Such ap-
proaches have been applied to a wide range of coating
applications from traditional exterior and interior coat-
ings to powder-coated panels used in air-conditioning
systems. One of the great strengths of cabinet-based
tests is the ability to use a substrate appropriate to the
coating under test (wood, plaster, concrete, steel etc.)
and study interactions between the substrate and the
coating. Modifications can even be used to explore the
impact of environmental factors such as temperature
and relative humidity on colonization and growth.
As discussed earlier, outdoor exposure trials are of-
ten considered to be the definitive means of testing
coated surfaces (and indeed almost the only method em-
ployed for marine and freshwater anti-fouling products)
however, care needs to be taken to ensure useful data is
obtained. The amount of growth that is obtained on test
panels differs greatly from location to location. Panel
orientation (vertical, horizontal, north facing, south fac-
ing etc.), height above ground level and even the time
of year in which the trial is initiated can have a highly
significant impact on the outcome. This has been ex-
amined extensively in [14.172] and many companies
employ multiple sites and long-term exposure periods
to ensure they gain a thorough understanding of the po-
tential performance of their systems (often in support
of products developed using laboratory-based methods
and already on the market).
Susceptibility of Coating Systems
to Microbiological Growth in Their Wet-State
Many coatings systems are either entirely or at least
substantially water-based and, without some form
of protection, are susceptible to spoilage through
microbial contamination of the product in its wet
state [14.173]. Continued regulatory pressure is also re-
sulting in the reduction/elimination of cosolvents that
contribute to the overall concentration of volatile or-
ganic carbon (VOC). This is leading to an increase in
the degree of susceptibility of many products includ-
ing those which have formerly been protected by the
antimicrobial properties of cosolvents present in the for-
mulation (e.g., 2-butoxy ethanol in waterborne paints
for automotive applications [14.174]). In-can preserva-
tion systems are now used in many coating formulations
to prevent spoilage due to microbiological growth such
as the development of foul odors, discoloration, loss
of structure and the generation of gasses that might
distort/damage the final packaging. The protection pro-
vided includes the interval during manufacture as well
as storage both within the plant and prior to sale. The
protection should be sufficient to provide a shelf-life
suitable for the product and may be extended to allow
storage of part-used containers by the end user.
By far the most common approach to assessing
both the susceptibility of a coating formulation to
microbiological spoilage and the potential efficacy of
a preservation system is a microbiological challenge
test. A relatively limited number of standard test pro-
tocols have been developed over the last few decades
(e.g. ASTM D 2574-06) and some operators have tried
to employ methods based on those described in the var-
ious pharmacopoeias for cosmetics and pharmaceutical
products although these have been found to be far from
satisfactory. The International Biodeterioration Resarch
Group (IBRG) has been developing a test protocol for
testing the in-can preservation of paints and varnishes.
Although still under development it is the most com-
mon method employed by workers in the field although
in many cases some modification is made to the method
described [14.175]. The method uses a combination of
microorganisms which have been demonstrated to grow
in water-based paints to challenge a paint formulation
on a number of occasions. Preincubation of samples at
elevated temperatures prior to inoculation can be used
to explore the interaction of biocidal products with the
formulation as well as the loss of highly volatile ma-
terials and the decay of other reactive components. It
has been argued that only two repeat inoculations are
required to simulate the interaction of the microorgan-
isms with a paint formulation [14.176], however, most
workers in the field recommend that a minimum of
three repeat inoculations (usually at weekly intervals)
be applied [14.175]. However, care must be taken not to
continue re-inoculation until growth is achieved in the
formulation. While this could be used to bioassay the
concentration of preservative within a system, it pro-
vides less information about the interaction of a preser-
vative system and the paint formulation than a carefully
structured trial including phases of ageing and rela-
tively short campaigns of microbiological challenge.
As with the number of inoculations, both the cell den-
sity and the volume of inoculum should be kept within
a sensible range both to prevent the test from becom-
ing a disinfection test and the formulation being diluted
unnecessarily. Typical total bioburden applied is often
in the region of 10
7
colony forming units/g with an
inoculum volume of between 100–500 μl per challenge.
After inoculation, the paint is examined for the pres-
ence of viable microorganisms. The paint is examined
Part D 14.5