Aerated foods offer product differentiation and
marketing advantage in the highly competitive,
innovative, and dynamic food market. They also in-
spire delight and praise in the dining room. Their
creation requires detailed understanding, empirical
and fundamental, of the complex interactions be-
tween food chemistry and physics in the kitchen or
in the manufacturing environment.
Aeration Processes and Equipment
0010 Aerated foods are produced in one of three ways: (1)
liquid is forced around air to form bubbles; (2) gas is
sparged into liquid to form bubbles; (3) gas is gener-
ated within the food to create bubbles. The first of
these can be divided into low- and high-viscosity
systems, while the third method can be divided into
slow and rapid generation of gas, giving a total of
five categories of aeration method. Within these
five broad categories a very wide range of specific
processes and operations are used, including whip-
ping cream, beating eggs, dough and paste mixing,
widgets in beer, fermentation, gas injection, frying,
vacuum puffing, and extrusion. Table 1 describes
the range of aeration methods used within these five
categories, and lists examples of foods created using
these processes. Several aeration operations may
contribute together or consecutively during the
process; for example, in breadmaking, bubbles are
incorporated into the high-viscosity dough during
mixing (a type 1b process); these bubbles are inflated
slowly by carbon dioxide gas generated by yeast
fermentation (type 3a), and are further inflated
by steam generation and thermal expansion during
baking (also type 3a), while also undergoing coales-
cence and rupture along with setting of the matrix
structure.
0011The major food aeration methods are as described
below.
Type 1(a)
. 0012Whipping, beating, or shaking of low-medium
viscosity liquids to entrap air.
.
0013Pressure beating (dissolution of air or gas under
pressure), for example, in a syrup, fat mixture, or
chocolate, for confectionery manufacture.
Type 1(b)
. 0014Mixing of doughs or high-viscosity pastes, in which
air bubbles are entrapped as surfaces come to-
gether. The high viscosity of the dough or paste
prevents rising and disengagement of bubbles. In
raised bread, the bubbles incorporated by mixing
act as nucleation sites for the CO
2
produced during
fermentation. During creaming of butter and sugar,
sugar crystals aid aeration; fat crystals in cake
batters and ice cream act similarly, with the particle
tbl0001 Table 1 The five categories of processing method used to produce aerated food products
Category Processingmethods Foodproducts
1 (a) Low-intermediate-viscosity
whipping
Beating, whipping, shaking, pressure
beating
Whipped cream, milkshakes, batters (for cakes, pikelets,
crumpets, Yorkshire puddings), souffle
´
, beaten egg
whites, meringues, marshmallow, chocolate bars,
mousses, dairy desserts, frozen desserts, milkshakes,
sherbet, frappe
´
, fruit fool
1 (b) High-viscosity mixing or
layering
Dough mixing, paste mixing,
entrapment, pulling, layering
Bread doughs, biscuit doughs, meat doughs, soft butter,
creamed butter and sugar, ice cream, chocolate bars,
puff pastry, choux pastry, croissants, vol au vents,
fondant, cream fillings, icing, pulled taffy, peanut butter
2 Gas injection Sparging, gas injection during
pressure beating, widgets,
pressurized containers, steam
injection
Carbonated soft drinks, widgets in beer, cappuccino,
instant whipped cream, ice cream, bubble gum, boiled
sweets
3 (a) Slow in situ generation or
expansion of gas
Fermentation, chemical raising
agents (baking powder, sodium
bicarbonate), steam generation
and thermal expansion during slow
cooking processes, vacuum
expansion
Proving bread dough, baked goods, unleavened bread,
doughnuts, waffles, puff pastry, choux pastry, vol au
vents, pizza bases, soda bread, cakes, crumpets,
crackers, beer, wine, carbonated soft drinks, ginger
beer, Swiss cheese, honeycomb, chocolate bars, boiled
sweets
3 (b) Rapid in situ generation or
expansion of gas
Steam generation and thermal
expansion during frying, extrusion,
rapid dry heating, puffing, vacuum
expansion, microwaving, pressure
release
Popcorn, popped sorghum, puffed rice, puffed wheat,
cornflakes, extruded breakfast cereals, poppadoms,
crispbreads, snacks, potato crisps, micronized wheat,
coatings, chocolate bars, beer, wine, soft drinks, bubble
and squeak
56 AERATED FOODS