phenomenon of aggregation/dehydration of the case-
ins caused by heating at the isoelectric point (pH 4.6).
Certain hydrocolloids (e.g., pectins, alginate, carb-
oxymethyl cellulose, or prophylene glycol) are nega-
tively charged, and, when added to yogurt before the
heat treatment stage, they interact with the positive
charges of the casein below its isoelectric point, and
the separation of the two phases in the product is
avoided. (See Casein and Caseinates: Methods of
Manufacture.)
Concentration
0005 Concentrated or strained yogurt is a popular product
in the Middle East region. The product is known as
labneh, labaneh, or lebneh (in most Arab countries),
mast or mastou (in Iraq), leben zeer (in Egypt), tan or
than (in Armenia), Greek yogurt or Greek-style yogurt
(in the UK), stragisto or tzatziki (in Greece), torba or
suzme (in Turkey), basa or zimne (in the Balkans),
and yogurt cheese (in some parts of the world). Other
closely related products, which are produced in dif-
ferent countries and using mesophilic, thermophilic,
and/or lactose-fermenting yeast starter cultures, are
ymer (in Denmark), chakka and shirkhand (in India)
and skyr (in Iceland).
0006 The traditional and rural method of production
consists of straining cold and unsweetened natural/
plain yogurt using a cloth bag, animal skin, or
earthenware vessel. The method, in comparison
with large, factory-scale operations, is slow, labor-in-
tensive, unhygienic, and cumbersome, and gives low
yields due to the residues left in the bag. Typical com-
positional standards for labneh (e.g., in Saudi Arabia
and Lebanon) range between 22 and 26 g 100 g
1
total
solids and 7 and 10 g 100 g
1
fat, respectively.
0007 The factory-scale production of concentrated or
strained yogurt includes the methods described
below.
Traditional Process
0008 The cold natural/plain yogurt is stirred and emptied
into cloth bags of about 25 kg. The bags are stacked
on top of each other in a vertical press that is located
in a refrigerated room. Pressure is applied in order to
assist in whey drainage for a duation of 12–18 h. On
the following day, the concentrated product is emp-
tied into a mixing bowl to obtain a uniform texture
prior to packaging. Alternatively, long, horizontal
filter cloths can be used; the long sides are supported
on poles and gently oscillated up and down, while
slight lateral pressure is applied. This method of pro-
cessing is known as the modified ‘Berge’ system, and
was developed in France in the mid-1960s for the
production of fresh curd cheese.
0009The application of more pressure and a longer
dewheying stage will yield a product that contains
30 g 100 g
1
total solids, and is known as ‘yogurt
cheese.’ This highly concentrated product can be
shaped into balls by hand, placed in a jar, and pre-
served in oil. In Lebanon, mainly goat’s milk is used
for the production of yogurt cheese, which is known
locally as ‘labneh anbaris.’ Herbs and spices are
added to the curd after concentration, and before it
is shaped into balls; the product is referred to as
‘shanklish’ (in the Lebanon).
Mechanical Separators
0010The production of strained yogurt by centrifugation
of heated yogurt has been used successfully in experi-
mental trials and commercially in different countries;
concentration is achieved using a nozzle or Quarg
separator. Skimmed milk should be used for the
manufacture of the yogurt, and the fermented milk
is stirred vigorously, heated to about 60
C, cooled to
about 40
C and concentrated to 18 g 100 g
1
total
solids, cooled to about 12
C, blended with cream,
and finally packaged. If whole milk is used instead,
the nozzles of the separator will clog. However, recent
developments in the design of the centrifugal separ-
ators have made it feasible to use fermented whole
milk for the production of strained yogurt.
0011After acidification (i.e., pH 4.6–4.8), the fermented
milk is heated to 60
C to inactivate the culture
and control the level of acidity, and then deaerated
for 15–20 min to assist the separation of whey in the
separator. A centrifugal pump transports the fer-
mented milk through a switchable double strainer to
break up any lumps before it enters the separator. The
concentrated product leaving the separator is blended
with cream and seasoning (e.g., salt, herbs or fruit
flavors – optional), cooled, and packaged. A typical
chemical composition for strained yoghurt is 24 g
100 g
1
total solids and 9.6 g 100 g
1
fat (about 40%
fat-in-dry-matter); the composition of the whey is 6.1 g
100 g
1
total solids, consisting mainly of lactose and
minerals, but also about 0.5 g 100 g
1
fat. Capacities
of such separators are up to 6.5 tonnes h
1
, depending
on the composition of the milk used and the acidity of
the fermented milk prior to concentration.
tbl0001 Table 1 Categories of pasteurized/UHT yogurts
Temperature Packaging Shelf-life/storage
Pasteurization (low) Hot 2–3 weeks/cold
Pasteurization (high) Cold/aseptic 1–2 months/cold
UHT Hot/aseptic Several months/ambient
6260 YOGURT/Yogurt-based Products