deformation patterns about scratches in soda-lime glass, which is often used as a model brittle material, as
shown in Fig. 7, which also shows ductile chips formed by scratching in glass.
The assumption that these cracks are initiated and propagated by tensile stresses that occur in the elastic
material immediately adjoining the inelastic zone allows for predictions of crack formation and growth through
a consideration of the stress fields. It has been shown that the present analytical model provides reasonably
good descriptions of the crack patterns observed around sliding indentations in brittle materials. In particular,
the analysis accounts for the occurrence of lateral cracking under sliding indenters above an experimentally
observed threshold load (Ref 18).
The sliding blister field does not reveal any information about details of deformation in the inelastic zone near
the indenter. Recently, investigators have been examining this issue using nanoscratch testing. However, the
sliding blister field is a simple analytical tool that can be used to explain many interesting aspects of failure
mechanisms in glass that occur near sliding microindentations.
Sliding Indentation Modeling of Polishing. A common method for making surfaces smooth is by rubbing them
against a block with an abrasive slurry interspersed between them. This process is called polishing or,
sometimes, lapping. The block is typically made of a metal, for example, cast iron or tin, or it consists of a soft,
flexible material such as cloth, nylon, or leather attached to the surface of a metal block. The polishing slurry is
composed of hard, abrasive particles (e.g., diamond, silicon carbide, alumina) suspended in a fluid medium
such as deionized water, glycol, or viscous oil. A force is applied to the work surface by the polishing block;
this force typically corresponds to a polishing pressure of 7 to 14 kPa (1–2 psi), where polishing pressure is the
polishing force divided by the work surface area. The relative sliding velocity between the block and the work
surface is usually less than 0.5 m/s and randomly oriented through the course of the process so as to produce a
smooth surface devoid of directional scratches. This velocity is one to two orders of magnitude less than the
relative velocity between an abrasive wheel and workpiece in grinding. An early, important application of
polishing was lens making, and indeed it was for this purpose that the process was studied by Newton,
Herschel, and Rayleigh (Ref 21). Since then, polishing has become a critical process in many applications
ranging from the manufacture of precision mechanical components to electronic substrates and optical
windows.
While the applied polishing force is low and in itself insufficient even to cause considerable elastic deformation
of the work surface, this force is transmitted to the surface, not uniformly, but at the microscopic contacts
between the abrasive particles and the work surface (Ref 22, 23). At these contacts the pressure imposed by a
particle on the surface should be quite high, often comparable to the hardness of the work material.
Consequently, the mechanism of material removal in polishing, which varies from brittle fracture to plastic
microcutting, is not so much dictated by the applied polishing force as by the manner in which this force is
transmitted locally by the particles to the work surface. This is consistent with microscopic observations of
polished surfaces and polishing debris, which indicate that the abrasive particles act like single-point cutting
tools or indenters (Ref 22, 24). The force applied by an abrasive particle also plays a major role in determining
polishing temperatures (Ref 25) and the extent of plastically deformed layers and residual stresses on polished
surfaces (Ref 22, 26, 27). Because of the critical importance of these forces to the mechanics of polishing, it is
of interest to deduce the magnitude and distribution of these forces and their dependence on polishing
parameters.
A model has been developed to determine the number and size of abrasive particles involved in material
removal in polishing and the forces acting on these particles (Ref 28). This model assumes that each particle
acts as a sliding microindentation. The effect of particle size on these parameters has been simulated for a range
of particle sizes. It is shown that when polishing with abrasive powders having relatively broad size
distributions, only a very small percentage of the particles are involved in material removal. Further, these
particles comprise the larger particles occurring in the tail end of the particle size distribution. The average
force on a particle is found to be in the range of 5 to 200 mN under typical polishing conditions, which is of the
order of loads used in microindentation hardness testing. These predictions of the model are consistent with
observations pertaining to polished surfaces and the polishing process.
References cited in this section
1. D. Tabor, The Hardness of Metals, Oxford University Press, 1951