Altan T. Metal Forming Handbook
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sand blasting 460
sandwich coating 502
scale formation 438
scale forming 122
scale layer 460
scrap chute 144
screw press 38
SE project 130
seal punch 406, 420
seaming bed 127
secondary contour 407
section 376 f.
–, basic section geometry 374
–, long 380
segment blank 301
segmented bed cushion 215
segmented blank holder 313
sensor 94, 97, 326, 329
separating device 479
sequential programming 102
series
–, pilot series 129 f.
–, pre-production series 130,
138
series run 149
series try-out 130
servo drive 101
set-up 257, 260 f.
set-up time 86
shaft hole punch 300
shear 287
–, circular 284
–, cropping 288
–, cut-to-length 286, 288, 380
–, exchangeable 284
–, fixed 287
–, rotating 288
–, separating 316 f.
–, stationary 287 f.
–, swivel-mounted 287
shear cutting 19 f.
sheared contour 274
shearing 457
shearing force 458
shearing guide 458
–, closed 458 f.
shearing resistance 458
shearing strength 274
shearing stress hypothesis 25 f.
shearing velocity 458
shearing work 458
shearing zone 269
shears, open 458 f.
sheet metal forming 433
sheet metal thickness 140
Sheet Molding Compound
(SMC) 251
sheet, cold-rolled 174
shrink fit 492 f.
shrink ring 491, 493
SI unit 31 f.
side cutter waste 273
side member 210-216
side shear 126
silicon bronze 453
simulation 415, 468
simulator 391
Simultaneous Engineering (SE)
128, 413
single cycle 257
single die 124
single notch blanking 297
single stroke 537
single stroke operation 394
single-acting deep drawing
press 44
single-action downstream
press 225
single-action drawing 159
single-action press 43, 169, 173
sintered part 522, 524
sizing operation 476
sizing press 522-525
sleeve clamping 488
slewing ring 299
slide 37, 66-70, 144, 159
–, blank holder 41, 158
slide adjustment 66
slide counterbalance 67
slide cushion 44, 69
slide drive 37-41
slide force 188 f., 342
slide gib 39, 360, 362
–, eight-track slide gib 509
–, gib type 39 f.
slide impact speed 48
slide locking 83-85
–, non-positive acting 85
–, positive acting 84
slide position sensor 81
slide tilt 80, 134
slide velocity 180 f., 199
sliding component 136
sliding friction condition 179
sliding insert 421
slip-on gearing 466
slitting device 317
slitting line 284 f.
slug preparation 454-459
small control system 266
smooth surface 334 f., 337,
347
soaping 460 f., 463
sodium soap 461
soft annealing 458 f.
software system 321
solid body friction 180
solid forming 91, 433-542
–, choice of press 505 f.
–, design rule 465
–, economic aspect 441-443
–, lot size 464
solid forward extrusion 445,
447 f.
solutionizing 423
sorting and positioning element
127
sound enclosure 529
special die 127
specific blank holder pressure
171
specific forming work 472
specific punch pressure 472
speed drop 51- 54, 60
spindle pressure points 66
spinning
–, roll head 13
–, spinning bush 13
–, spinning mandrel 13
splash ring 186
spotting fixture 150
spray system 521
springback 23, 140, 367, 372,
415
springback factor 367 f.
stacking cart 290
stacking channel 308
stacking device 391
stacking line 290
stacking unit 253 f., 287
stamping nut 127 f.
stamping plant 389-400
–, layout 389, 391
stand changeover 382
standstill 263
standstill data 262
start-stop-line 379
start-up 101, 320
stationary shear 287 f.
steel 120, 450-452
–, alloyed 174
–, austenitic chromium nickel
174, 177
–, bake-hardening 174, 176
–, ferritic chromium 174, 176
–, flat 456
–, high-speed 497, 499 f.
–, micro-alloyed 174, 177, 450
–, phosphor-alloyed 174, 176
–, pre-heat-treated 450
–, round 455
–, unalloyed 174, 176
–, warm/hot forging tool steel
498-500
steel castings 120
steep conveyor 479, 529
straightener 194, 288, 384
straightening 383
straightening by stretching 14
straightening force 388
559
Index
Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998
straightening roller 385, 388
straight-sided press 34, 297
strain hardening 415, 423, 425,
432
stress
–, effective 416
–, largest 28
–, mean 28
–, principle 25 f.
–, smallest 28
stress relief annealing 122
stretch drawing 15, 22, 156-193
–, blank holder 22
stretch forming 14 f.
strip drawing 10
strip layout 356
strip length 271, 273
strip perforating press 314, 318
strip width 270 f., 273
stripper 144, 269, 304, 315-319
stripper slide 316
stripping 274
stripping force 333, 355 f., 358
stroke adjustment 69
stroke limitation 82 f., 191, 250
suction cup 217
surface fatigue 183
surface hardening process 142,
146
surface quality 443 f., 447 f.
surface treatment 457, 459-463
swing arm feeder 226-228
switch cabinet 258, 326
swivel bending 16 f.
swivel mounted shear 287
swivelling bracket 86
swivelling die 290
synchronous overload clutch
533
synchronous tapered cup 365
synoptic 260 f.
system of measurement,
technical 32
T section 377
tailored blank 309-313
tapering 9
team work 320
tearing 19, 21, 346
technical system of
measurement 32
telescopic roll set 380
tensile strength 174, 449
tensile test specimen 175
T-fitting 406 f., 409
thermoplastics, glass-fiber
reinforced 251 f.
thickness distribution 416
thickness related defect 530
three-phase asynchronous
motor 100
tie rod 36
tilt moment 81 f.
tilting block 127
tilting mechanism 479
tin 454
tin bronze 453
titanium 179, 454
titanium alloy 179
tolerance 444
tool see „die“
tool breakage safety system
363
tool data management 321, 323
tool-dependent hydroforming
406
tooling 391
–, part-dependent 154, 238, 245
tooling data input mask 96
top drive 59
top to tail arrangement 270
top-driven press 37
transfer 244
–, electrically driven transfer
239
–, motion curve 239
transfer die 125, 345, 355
transfer feed system 518
transfer press 35, 125, 229-234,
391
–, high-performance transfer
press 201
–, large-panel transfer press
125, 391, 393, 396
transfer simulator 154 f.
transformation annealing 121
transition radius 466
transport length 505
transportation time 198, 394
transverse shaft drive 63 f.
tri-axis transfer 201, 231 f., 238
tribology 179
trimming 23, 435
trimming module 214
triple stroke 537
troubleshooting 101, 321
try-out 136
–, home try-out 130
–, series try-out 130
try-out center 152 f.
try-out equipment 148-154
try-out press 148, 391
T-slot 88, 92
T-slot clamp 92
T-track 90, 152 f., 228, 290
tube extrusion 433 f.
tube section 456
tubular blank 414, 416, 424 f.
tumbling 460
turning device 44
turnover device for blank stacks
220
turnover station 227
–, blank turnover station
217-222
–, drum turning device 220
–, fork turning device 221
twisting 18
two-point configuration 39
two-point slide drive 506
type test 111
U/C section 376
ultimate elongation 175, 423
ultrasound detection 122
unalloyed steel 174, 176
undercut 466
unit of measurement 31 f.
unit system, international 31
universal minting press 534
universal press 198-208, 391
universal station 155, 228, 238,
247
upright 34
upset ratio 467
upsetting 440, 477
upsetting die 435, 476
upsetting/compression 27 f.,
405, 407, 410, 435, 445, 476 f.
uptime 395
used machine 116
utilization rate 398 f.
valve 79
valve block 72
variation in diameter 466
vee-ring 332, 335
vee-ring force 356 f., 360
vee-ring piston 361 f.
vee-ring plate 353 f.
vibrating conveyor 479
vibration characteristic 295
viscosity 183
visualization 96
volume calculation 466
volume constancy 28, 443
volumetric adjustment 467
V-prism gib 39
wall friction 469
wall thickness 465
wall thickness tolerance 446
warm extrusion 445
warm forging 438 f., 451
warm forming 437, 506
warm forming line 520-522
561
Index
Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998
washing/cleaning machine 219
waste chute 144
water container 185, 187 f., 190
wear 179-185
wear at surface layer 182
wear mechanism 179, 181 f.
wear resistance 183
wear resistant coating 500
wedge adjustment 66, 486-488
wedge-action cutting 19, 21
wedge-action pusher die 490
wedge-type clamps 490
wide strip section 377
wire 454 f.
wire feed device 512
work 29 f., 49-54, 506 f
–, bending 372
–, blanking 274, 276 f.
–, deformation 30
–, draw energy 173
–, forming 53, 472
– velocity 506
work hardening 339
work requirement 282,
469-477
working period 395, 398
wrinkle bulging 13
wrinkling 140 f.
X-ray detection 122
yield strength 449
–, lower yield strength 175
Z section 377
zinc 454
zinc phosphate layer 461
zinc soap layer 461
zirconium 454
563
Index
Metal Forming Handbook / Schuler (c) Springer-Verlag Berlin Heidelberg 1998