32 JULY 2010 INTERNATIONAL WATER POWER & DAM CONSTRUCTION
NEW TECHNOLOGY
N
EW from Atlas Copco is the QAS 500 generating set which
offers dual frequency operation rated at 500kVA at 50Hz
(571kVA at 60Hz). It also has noise reduction and envi-
ronmental protection features for continuous on-site power
in industrial, public utilities and construction applications.
The QAS range, comprising a wide variety of models rated between
14–571kVA has been designed for fast, easy and safe transportation
and on-site handling on virtually any unprepared surface.
Housed in a noise attenuated enclosure made from zinc plated steel
and painted with powder coating paint, the QAS 500 meets a sound
power level (LWA) of 99 dB(A) at 50Hz; making it suitable for appli-
cations in noise sensitive areas. The enclosure also provides optimum
resistance against corrosion ensuring that it remains in good condi-
tion and retains an improved resale value, says the company.
An integrated lifting structure on the enclosure has been designed
to contribute to the total sturdiness of the set to ensure safe and ef-
cient handling. It is positioned in the centre point of gravity for cor-
rect balancing and is dimensioned to support at least four times the
maximum weight without breaking.
The integration of forklift slots also saves time and facilitates
safe and efcient handling and transportation. Well placed xation
points ensure safe transportation around the construction site, while
integrated bumpers protect the enclosure against mechanical impact
during transportation and handling.
The frame is also a 110% containment base for all the necessary
liquids such as oil, coolant and fuel.
EASE OF MAINTENANCE
Large access doors allow easy access to all service points and the gen-
erator components; developed to make any preventative maintenance
and repairs faster and easier.
External drain points are positioned to allow easy and efcient
draining of oil, coolant and fuel with minimised risk of environmental
spillage. Special drain points are also tted to allow the fuel tank to
be cleaned and water removed from the base frame; once again with
minimal environmental impact.
A 905 litre standard fuel tank, positioned in the centre of the base
frame ensures continuous operation at full load for a complete shift.
The new QAS 500 features a dedicated compartment for the electrical
cubicle making it safe to access even when ‘running.’ Isolating the electri-
cal components from the engine compartment provides reduced vibration
and temperature impact on the more sensitive electrical components.
An industrial type B-curve, four-pole main circuit breaker safeguards
the alternator against external short circuits by an instantaneous trip
three to ve times the nominal current. All main circuit breakers tted
in the QAS range are Omnipolar – an essential feature for compatibility
with the different congurations of customers’ applications.
FAIL SAFE PROTECTION
Critical engine parameters such as oil temperature, oil pressure and
coolant temperature are monitored by means of a failsafe system.
Should a sensor or transducer fail, the system automatically shuts
down to avoid any damage to the engine.
A dual stage fuel lter with integrated water separator and a heavy
duty dual stage air ltration system ensure longer service intervals
and increased engine life and up-time. An extra safety cartridge lter
element allows air lter replacement during operation.
Generator control, protection and monitoring are provided with a
local or remote start digital control module (Qc1002). Fitted as stand-
ard, the system is ideal for all automatic controlled applications. All
Qc controllers are equipped with external communication protocols
prepared to support the Cosmos option for satellite monitoring.
The Qc4002 controller is available as an option for multi start
paralleling operations. As a standard, this controller is equipped with
PMS (Power Management system), that enables the user to save fuel
and to extend the life time of the engine.
FULFILLING DEMANDS
To full the demand in the market for 800kVA, Atlas Copco has
upgraded its QAC 750 to the QAC 800.
The new QAC 800 delivers 800kVA of prime power at 50Hz to
meet increasing demands from generator users in the market. The QAC
series generators are built to withstand the most extreme temperatures,
and are designed to work in all weather conditions. A built-in engine
coolant heater ensures quick and easy start-up in cold conditions, while
a variable speed electric cooling fan allows continuous operation in
higher temperature environments, as in desert environments.
Designed with safety in mind, all QAC series generators have a
four-pole main motorised circuit breaker, providing overload and
short circuit protection, an emergency stop, automatic engine alarms
and shut-downs.
The double skinned and removable fuel tank with leakage sensors
and spillage free frame construction prevents accidental engine uids
or fuel spills, eliminating the risk of any ground pollution.
Easily handled by crane, lift or truck, the robust 20ft CSC ISO con-
tainer enclosure has lockable wide opening doors so that all compo-
nents are always within reach, ensuring that maintenance and service
is both easy and stress free, says the company.
The innovative dual compartment design – with the engine/alterna-
tor compartment separated from the cooler compartment – ensures
maximum efciency while operating in the most extreme conditions.
With the separated power cubicle, opposite to the control cubicle, a
safer operation is achieved.
The state-of-the-art Atlas Copco Qc 4002 control panel includes
features such as an LCD screen with numerous read-outs, warn-
ings and shutdowns – all displayed in various local languages.
Applications from ‘Island operation’ and ‘Automatic Mains Failure’
to the most complicated paralleling operations such as ‘Load shar-
ing,’ and ‘Base load’ operations, are done with this single, high-tech
generator controller.
This multi-purpose control system makes the QAC series genera-
tor an easy-to-operate machine, offering a single solution to varying
applications, says the company.
IWP& DC
IWP&DC looks at
Atlas Copco’s latest
developments in
generation technology
The generation game