Руководство по ремонту TORO-151D
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ÎÁÙÀÿ ÝËÅÊÒÐÎÑÈÑÒÅÌÀ
TORO 151
TKU‐D 01021‐2 RU 4106 271 (278)
J = Ðåçåðâ
K = Êîíòàêòîðû, ðåëå
L = Êàòóøêè èíäóêòèâíîñòè, äðîññåëè
íàïðèìåð, êàòóøêè èíäóêòèâíîñòè (íî íå îáìîòêè ðåëå èëè
êîíòàêòîðà), ëèíåéíûå ýëåìåíòû ðàçâÿçêè, äðîññåëè
M = Äâèãàòåëè
N = Ðåçåðâ
P = Êîíòðîëüíî‐èçìåðèòåëüíîå îáîðóäîâàíèå
íàïðèìåð, èíäèêàòîðíûå, ðåãèñòðèðóþùèå è èíòåãðèðóþùèå
èçìåðèòåëüíûå óñòðîéñòâà, ãåíåðàòîð ñèãíàëîâ, òàêòîâûé
ãåíåðàòîð
Q = Êîììóòèðóþùèå óñòðîéñòâà äëÿ ñèëîâûõ öåïåé
íàïðèìåð, àâòîìàòè÷åñêèé âûêëþ÷àòåëü, ãëàâíûé âûêëþ÷àòåëü,
çàùèòíûé âûêëþ÷àòåëü, ïåðåêëþ÷àòåëü íàãðóçêè
R = Ðåçèñòîðû
íàïðèìåð, ïåðåìåííûé ðåçèñòîð, ïîòåíöèîìåòð (ðåîñòàò),
òåðìèñòîð
S = Êîììóòèðóþùèå óñòðîéñòâà äëÿ öåïåé
óïðàâëåíèÿ, ïåðåêëþ÷àòåëè
íàïðèìåð, óïðàâëÿþùèé ïåðåêëþ÷àòåëü, êíîïêà, êîíöåâîé
âûêëþ÷àòåëü, êîíòàêò íîìåðîíàáèðàòåëÿ
T = Òðàíñôîðìàòîðû
íàïðèìåð, òðàíñôîðìàòîð íàïðÿæåíèÿ, òðàíñôîðìàòîð òîêà
U = Ìîäóëÿòîðû, ïðåîáðàçîâàòåëè
íàïðèìåð, ïðåîáðàçîâàòåëü ÷àñòîòû, äåìîäóëÿòîð, èíâåðòîð,
êîíâåðòîð, (òðàíñôîðìàòîðû â èñïûòàòåëüíûõ öåïÿõ)
V = Ëàìïû, ïîëóïðîâîäíèêîâûå óñòðîéñòâà
íàïðèìåð, ýëåêòðîííàÿ ëàìïà, ãàçîðàçðÿäíàÿ ëàìïà, äèîä,
òðàíçèñòîð, òèðèñòîð
W = Ôèäåðíûå óñòðîéñòâà, àíòåííû
íàïðèìåð, ïðîâîäíèê, êàáåëü, øèíà, âîëíîâîä, äèïîëü,
ïàðàáîëè÷åñêàÿ àíòåííà
X = Êëåììû,âèëêè,ðîçåòêè
íàïðèìåð, ñîåäèíèòåëüíûå âèëêà è ðîçåòêà, êîíòàêò,
êîíòðîëüíûå ðàçúåì, êëåììíàÿ ïàíåëü, ïåðåìû÷êà, êîíöåâàÿ
ðàçäåëêà êàáåëÿ, êàáåëüíîå ñîåäèíåíèå
Y = Ìåõàíè÷åñêèå óñòðîéñòâà ñ ýëåêòðè÷åñêèì óïðàâëåíèåì
íàïðèìåð, òîðìîç, ñöåïëåíèå, ïíåâìàòè÷åñêèé êëàïàí,
ýëåêòðîìàãíèòíûé êëàïàí
Z = Îêîíå÷íûå óñòðîéñòâà, ôèëüòðû, êîìïåíñàòîðû, îãðàíè÷èòåëè
íàïðèìåð, ñîãëàñóþùèé ýëåìåíò êàáåëüíîé ñåòè, êâàðöåâûé
ôèëüòð, ñåòü
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ÎÁÙÀÿ ÝËÅÊÒÐÎÑÈÑÒÅÌÀ
TORO 151
TKU‐D 01021‐2RU4106272 (278)
14.10.3. Ðàñïîëîæåíèå ýëåìåíòîâ
Êëàññèôèêàöèÿ ïî ìåñòó ðàñïîëîæåíèÿ.
0 = Ïðèáîðíàÿ ïàíåëü
1 = Êàáèíà
2 = Ïåðåäíÿÿ ïîëóðàìà
3=Çàäíÿÿïîëóðàìà
4=Äâèãàòåëü
5 = Áëîê êîíòàêòîðîâ I (ElectricTORO)
6 = Áëîê êîíòàêòîðîâ II (ElectricTORO)
7=⎯
8=⎯
9=⎯
14.10.4. Ïîðÿäêîâûé íîìåð
Ïîðÿäêîâûé íîìåð â êîíöå êîäà èçìåíÿåòñÿ îò 1 äî 999.
Ïðèìåð 1: Êîíòàêòîð äâèãàòåëÿ â áëîêå êîíòàêòîðîâ I, êîä: K5001
Ïðèìåð 2: Ðàçúåì 10 â áëîêå I, êîä: X510
14.10.5. Ìàðêèðîâêà êàáåëåé
Êàáåëè ìàðêèðóþòñÿ â ñîîòâåòñòâèè ñ èñïîëíèòåëüíûìè ìåõàíèçìàìè, ê êîòîðûì îíè
ïîäêëþ÷àþòñÿ.
Ïðèìåð 1: Êàáåëü îñâåùåíèÿ E13 íà çàäíåé ïîëóðàìå: E313 è ïðîâîä E313_1.
Êàáåëü, ïèòàþùèé áîëåå îäíîãî èñïîëíèòåëüíîãî ìåõàíèçìà, ìàðêèðóåòñÿ â
ñîîòâåòñòâèè ñ íàèáîëåå ÷àñòî èñïîëüçóåìûì èñïîëíèòåëüíûì ìåõàíèçìîì ýòîé
ñèñòåìû.
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19 20 21 22 23 24
B
A
ÆÅËÒÛÉ
1
2
SDS
Ê ÀÑÍÛÉ
1
2
1
2
2
2
C
B
ÎÁÙÀÿ ÝËÅÊÒÐÎÑÈÑÒÅÌÀ
TORO 151
TKU‐D 01021‐2 RU 4106 273 (278)
14.10.6. Ëèñòû ÷åðòåæà
Âñå ýëåêòðè÷åñêèå ñõåìû êîíêðåòíîé ìàøèíû îáîçíà÷àþòñÿ îäíèì è òåì æå íîìåðîì
÷åðòåæà. Äëÿ ðàçëè÷åíèÿ îòäåëüíûõ ëèñòîâ îíè îáîçíà÷àþòñÿ íîìåðàìè ëèñòà,
äîáàâëÿåìîãî â êîíöå ê íîìåðó ÷åðòåæà (ìåæäó íîìåðîì ÷åðòåæà è íîìåðàìè ëèñòîâ
èñïîëüçóåòñÿ äåôèñ).
32
/
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
13
29 30
ÄÎÏÎËÍÈÒÅËÜÍÎÅ ÎÑÍÀÙÅÍÈÅ
(ÏÎ ÎÒÄÅËÜÍÎÌÓ ÇÀÊÀÇÓ)
FF.1
3/25
B
P
*S246
A
ÆÅËÒÛÉ
*K169
1
7
8
2
SDS
Ê ÀÑÍÛÉ
ÁÅËÛÉ
ÊÎÈÍÅÂÛÉ
ÑÈÑÒÅÌÀ ÏÎÆÀÎÒÓØÅÍÈß
303.1
3/13
304.2
165.1
3/17
*AUSMINCO
5A
3/17
32
FF.2
14/11
1
FF1
10 A
16 A
8
87a
6
4
5
9
2
3
10
4
87
6
5
7
10
ÁËÈÆÍÈÉ ÑÂÅÒ
ÏÅÅÄÍÈÅ ÔÀÛ
ÏÅÅÄÍÈÅ ÔÀÛ
ÁËÈÆÍÈÉ ÑÂÅÒ
ÏÅÅÄÍßß ÔÀÀ, ÏÀÂÀß
ÏÅÅÄÍßß ÔÀÀ ÏÀÂÀß
ÅËÅ ÏÅÅÄÍÈÕ ÔÀ, ÁËÈÆÍÈÉ ÑÂÅÒ
ÅËÅ ÏÅÅÄÍÈÕ ÔÀ, ÁËÈÆÍÈÉ ÑÂÅÒ
ÅËÅ ÏÅÅÄÍÈÕ ÔÀ, ÄÀËÜÍÈÉ ÑÂÅÒ
30
FF2
X2211
11
66
K223
78
304.3
165.2
14/12
1
2
1
2
13
X2211
X221
ÅËÅ ÏÅÅÄÍÈÕ ÔÀ, ÄÀËÜÍÈÉ ÑÂÅÒ
ÅËÅ ÏÅÅÄÍÈÕ ÔÀ, ÄÀËÜÍÈÉ ÑÂÅÒ
ÏÅÅÄÍÈÅ ÔÀÛ, ÄÀËÜÍÈÉ ÑÂÅÒ
ÇÂÓÊÎÂÎÉ ÑÈÃÍÀË
ÇÂÓÊÎÂÎÉ ÑÈÃÍÀË
14
13
9
H201
45
3
14/12
6A
FF3
10 A
1
2
13
14
303
11/11
1
X221
303
11
14
X2211
X221 X221
X221
X221
K205
12/11
304
165
301
302
301 302
çåìëÿ
çåìëÿ
K206
87
30
87a
12/13
12
X221
çåìëÿ
12
X221
çåìëÿ
Xenon Xenon
X2211
X221
çåìëÿ
X2211 X2211
X2214
E203 E204E206E205
X2211
X221
9
9
10
10
çåìëÿ
23
23
E225
X2211 X2211 X2211
1
2
E136A
1
2
E136Â
X221 çåìëÿ
ÎÑÂÅÙÅÍÈÅ ÏÎÄÍÎÆÊÈ
ÎÑÂÅÙÅÍÈÅ ÏÎÄÍÎÆÊÈ
87a
*
87
30
E238
167.5
4/21
K247
86
85
ÏÎÁËÅÑÊÎÂÛÉ ÌÀßÎÊ
ÏÎÁËÅÑÊÎÂÛÉ ÌÀßÎÊ
*
X221
X120
X001
238
2
2
238
X2214
7
7
8
8
13
13
14
14
5
5
6
6
24
24
25
25
*AUSMINCO
*K169
45
3
5/12
C
X001
çåìëÿ
B
3-560016xx
*
T60D
ÏÈÍÖÈÏÈÀËÜÍÀß ÑÕÅÌÀ Ò60D,2
ÏÅÅÄÍÈÅ ÔÀÛ/ÇÂÓÊÎÂÎÉ ÑÈÃÍÀË
9
8
6
10
7 4
1
2
3
5
*
1. 13/32 Íîìåð ñòðàíèöû. Ñòðàíèöà 13 èç 32.
3‐560016XX Íîìåð ÷åðòåæà.
2. Íîìåð êîëîíêè
íàïð. 13/21 (ñòð. 13, êîëîíêà 21).
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9
K223
45
3
11/11
X120
X001
2
2
238
87a 87
30
K247
86
85
ÎÁÙÀÿ ÝËÅÊÒÐÎÑÈÑÒÅÌÀ
TORO 151
TKU‐D 01021‐2RU4106274 (278)
3. Îïèñàíèå ôóíêöèé
Ïðèâîäèòñÿ îïèñàíèå ôóíêöèé, êîòîðûå
ìîæíî íàéòè â êîëîíêå íàä ñèìâîëîì.
4. K223 Ìåñòîíàõîæäåíèå
ïðèâîäà/èäåíòèôèêàöèîííûé íîìåð
(êîíòàêòû ðåëå K223).
K=ðåëå.
2 = ìåñòîíàõîæäåíèå, ïåðåäíÿÿ ïîëóðàìà.
23=ïîðÿäêîâûéíîìåð.
11/11 Àäðåñ, ïî êîòîðîìó íàõîäèòñÿ ÷åðòåæ
îáìîòêè ðåëå Ê223 (íà ñòð. 11, êîëîíêà 11).
5. X001 Íîìåð ñîåäèíåíèÿ.
X = êëåììû, âèëêè, ðîçåòêè
0 = ðàñïîëîæåíèå, ïðèáîðíàÿ ïàíåëü.
01=ïîðÿäêîâûéíîìåð.
∅ Òèï ñîåäèíåíèÿ (êëåììíàÿ êîëîäêà).
238 Íîìåð (êëåììà) ñîåäèíåíèÿ.
6. X120 Íîìåð ñîåäèíåíèÿ.
X = êëåììû, âèëêè, ðîçåòêè
0 = ìåñòîíàõîæäåíèå, êàáèíà.
20=ïîðÿäêîâûéíîìåð.
Òèï ñîåäèíåíèÿ.
2 íîìåð êîíòàêòà â
ðîçåòêå/âèëêå.
7. K247 Ìåñòîíàõîæäåíèå ïðèâîäà /
èäåíòèôèêàöèîííûé
íîìåð (îáìîòêà ðåëå K247).
K=ðåëå.
2 = ìåñòîíàõîæäåíèå, ïåðåäíÿÿ ïîëóðàìà.
47=ïîðÿäêîâûéíîìåð.
8. K247 Êîíòàêòû ðåëå K247 (ïóíêòèðíàÿ
ëèíèÿ ‐‐‐‐ îáîçíà÷àåò ñîîòâåòñòâèå ìåæäó
îáìîòêîé è êîíòàêòàìè).
30/ 87a/ 87 Èä. íîìåðà êîíòàêòîâ. Åñëè
ìåæäó îáìîòêîé è êîíòàêòàìè íåò
ïóíêòèðíîé ëèíèè, ðÿäîì ñ îáìîòêîé è
êîíòàêòàìè äîëæíà íàõîäèòüñÿ àäðåñíàÿ
èíôîðìàöèÿ, óêàçûâàþùàÿ íà àäðåñ, ãäå
íàéòè îáìîòêó èëè êîíòàêòû, íàïðèìåð,
13/21 (ñòð. 13, êîëîíêà 21).
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304.2
3/17
FF1
10A 16A
FF2
1
2
1
2
13
14
E238
*
ÎÁÙÀÿ ÝËÅÊÒÐÎÑÈÑÒÅÌÀ
TORO 151
TKU‐D 01021‐2 RU 4106 275 (278)
9. 304.2
304 = íîìåð ïðîâîäà.
2 = íîìåð ñîåäèíåíèÿ, êîòîðûé
èñïîëüçóåòñÿ òîëüêî íà ÷åðòåæàõ.
3/17 Àäðåñ ïðîäîëæåíèÿ ïðîâîäà (íà ñòð. 3,
êîëîíêà 17).
10. Êîìïîíåíòû / ôóíêöèè, êîòîðûå îòìå÷åíû ñ
ïîìîùüþ * ïðåäñòàâëÿþò ñîáîé
çàêàçûâàåìîå îòäåëüíî îáîðóäîâàíèå.
14.11. Ýëåêòðè÷åñêèå ñõåìû
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ÎÁÙÀÿ ÝËÅÊÒÐÎÑÈÑÒÅÌÀ
TORO 151
TKU‐D 01021‐2RU4106276 (278)
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ÏÐÈËÎÆÅÍÈß
TORO 151
TKU‐D 01021‐2 RU 4106 277 (278)
15. ÏÐÈËÎÆÅÍÈß
1. Ìîìåíòû çàòÿæêè âèíòîâ è ãàåê
2. Èíñòðóêöèè ïî îáñëóæèâàíèþ øåñòåðåí÷àòûõ íàñîñîâ
3. Cåðâèñíîìó ðåìîíòó êîðîáêè ïåðåäà÷ / ãèäðîòðàíñôîðìàòîðà Dana
4. Ðóêîâîäñòâî ïî òåõíè÷åñêîìó îáñëóæèâàíèþ/ñåðâ / ãèäðîòðàíñôîðìàòîðà Dana
5. Ðóêîâîäñòâî ïî ìîñòó Dana
6. Àêêóìóëÿòîðíàÿ áàòàðåÿ Exide
7. Êàðäàííûå âàëû Dana
8. Ðóêîâîäñòâî ïî âîçäóø íûì ôèëüòðàì Donaldson
9. Ñèòåìà ïîæàðîòóøåíèÿ ANSUL, ìîíòàæ, ïåðåçàðÿäêà,
ïðîâåðêà, ðóêîâîäñòâî ïî ýêñïëóàòàöèè (îïöèÿ)
10. Aâòîìàòè÷åñêóþ ñèñòåìó öåíòðàëèçîâàííîé ñìàçêè (îïöèÿ)
11. Ðàáîòà ñèñòåìû ñìàçêè (îïöèÿ)
12. Ãðóïïû äîçàòîðîâ
13. Äèàôðàãìåííûå àêêóìóëÿòîðû ñåðèè ÂÀÅ ‐ Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
14. Ñèñòåìà äèñòàíöèîííîãî óïðàâëåíèÿ Cattron (îïöèÿ)
15. Àâàðèéíàÿ ðàäèîñâÿçü (îïöèÿ)
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ÏÐÈËÎÆÅÍÈß
TORO 151
TKU‐D 01021‐2EN4106278 (278)
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Ìîìåíòû çàòÿæêè âèíòîâ è ãàåê
Ýòè âåëè÷èíû èñïîëüçóþòñÿ, åñëè íå óêàçàíî èíà÷å. Èñêëþ÷åíèÿ óêàçàíû â
èíñòðóêöèÿõ.  ïåðâóþ î÷åðåäü èñïîëüçóåòñÿ íèæíåå çíà÷åíèÿ ìîìåíòà çàòÿæêè äëÿ
ñóõîãî âèíòà. Íèæíèå çíà÷åíèÿ â òàáëèöå ïðèâåäåíû äëÿ âèíòîâ èëè ãàåê ñ ïîêðûòîé
ïîâåðõíîñòüþ, íàïðèìåð, îöèíêîâàííûõ. Âåðõíèå çíà÷åíèÿ èñïîëüçóþòñÿ äëÿ âèíòîâ
áåç ïîêðûòèÿ. Ïðè èñïîëüçîâàíèè ìåõàíèçèðîâàííûõ ñðåäñòâ çàòÿæêè âåëè÷èíû
ñëåäóåò óìåíüøèòü íà 8...10% (ïðèâåäåííîå â òàáëèöå çíà÷åíèå óìíîæàåòñÿ íà 0,91).
Çíà÷åíèÿ ìîìåíòîâ çàòÿæêè ïðèâåäåíû â Íì ïî êëàññàì ïðî÷íîñòè, îòäåëüíî äëÿ
ñóõîé è ñìàçàííîé ðåçüáû.
8.8 10.9 12.9
ðåçüáà ñóõàÿ
ðåçüáà
ñìàçàííàÿ ñóõàÿ
ðåçüáà
ñìàçàííàÿ ñóõàÿ
ðåçüáà
ñìàçàííàÿ
M6 10‐11 9‐10 14‐16 12‐14 17‐19 15‐17
M8 25‐28 20‐24 35‐40 30‐34 42‐47 35‐40
M10 49‐55 42‐48 68‐77 59‐67 82‐92 71‐80
M12 85‐96 72‐82 120‐135 100‐115 145‐160 120‐140
M14 135‐155 115‐130 190‐215 160‐180 230‐260 190‐220
M16 210‐240 160‐180 295‐335 220‐250 355‐400 265‐305
M18 285‐325 240‐275 405‐455 340‐385 485‐550 410‐465
M20 410‐
465 345‐390 575‐655 485‐550 690‐785 580‐660
M22 555‐630 465‐525 780‐885 655‐740 935‐1050 785‐890
M24 700‐795 595‐675 985‐1100 835‐950 1200‐1350 1000‐115
M30 1400‐1600 1200‐1350 2000‐2250 1650‐1900 2400‐2700 2000‐2250
Êëàññ ïðî÷íîñòè 5 = 8.8 Êëàññ ïðî÷íîñòè 5 = 8.8
ðåçüáà ñóõàÿ
ðåçüáà
ñìàçàííàÿ ðåçüáà ñóõàÿ
ðåçüáà
ñìàçàííàÿ
1/4UNF 13‐15 11‐12 1/4UNÑ 11‐12 9‐10
5/16UNF 24‐27 20‐23 5/16UNÑ 22‐25 19‐21
3/8UNF 45‐51 38‐43 3/8UNÑ 41‐46 33‐37
7/16UNF 72‐81 61‐69 7/16UNÑ 63‐71 53‐61
1/2UNF 110‐125 92‐100 1/2UNÑ 98‐110 83‐94
9/16UNF 160‐180 135‐150 9/16UNÑ 140‐160 120‐135
5/8UNF 220‐250 185‐210 5/8UNÑ 190‐215 160‐185
3/4UNF 390‐440 320‐365 3/4UNÑ 340‐385 285‐325
7/8UNF 620‐700 515‐580 7/8UNÑ 550‐625 465‐525
Workshop
Manual
Workshop
Manual
Operator's
Manual
Operator's
Manual
Maintenance
Manual
Maintenance
Manual
Workshop
Manual
Workshop
Manual
Spare Part
Manual
Spare Part
Manual
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