Joint Lubrication 4-3
4.2.2 Wear and Surface Damage
One definition of wear in a tribological sense is that it is the progressive loss of substance from the operating
surface of a body as a result of relative motion at the surface. In comparison with friction, very little theoretical
work has been done on the extremely important area of wear and surface damage. This is not too surpris-
ing in view of the complexity of wear and how little is known of the mechanisms by which it can occur.
Variations in wear can be, and often are, enormous compared with variations in friction. For example,
practically all the coefficients of sliding friction for diverse dry or lubricated systems fall within a relatively
narrow range of 0.1 to 1. In some cases (e.g., certain regimes of hydrodynamic or “boundary” lubrication),
the coefficient of friction may be <0.1 and as low as 0.001. In other cases (e.g., very clean unlubricated
metals in vacuum), friction coefficients may exceed one. Reduction of friction by a factor of two through
changes in design, materials, or lubricant would be a reasonable, although not always attainable, goal. On
the other hand, it is not uncommon for wear rates to vary by a factor of 100, 1000, or even more.
For systems consisting of common materials (e.g., metals, polymers, ceramics), there are at least four
main mechanisms by which wear and surface damage can occur between solids in relative motion: (1)
abrasive wear, (2) adhesive wear, (3) fatigue wear, and (4) chemical or corrosive wear. A fifth, fretting wear
and fretting corrosion, combines elements of more than one mechanism. For complex biological materials
such as articular cartilage, most likely other mechanisms are involved.
Again, wear is the removal of material. The idea that friction causes wear and therefore, low friction
means low wear, is a common mistake. Brief descriptions of five types of wear; abrasive, adhesive, fatigue,
chemical or corrosive, and fretting — may be found in Reference 2 as well as in other references in this
article. Next, it may be useful to consider some of the major concepts of lubrication.
4.3 Lubrication
Lubrication is a process of reducing friction and/or wear (or other forms of surface damage) between
relatively moving surfaces by the application of a solid, liquid, or gaseous substance (i.e., a lubricant).
Since friction and wear do not necessarily correlate with each other, the use of the word and in place of
and/or in the above definition is a common mistake to be avoided. The primary function of a lubricant is
to reduce friction or wear or both between moving surfaces in contact with each other.
Examples of lubricants are wide and varied. They include automotive engine oils, wheel bearing greases,
transmission fluids, electrical contact lubricants, rolling oils, cutting fluids, preservative oils, gear oils, jet
fuels, instrument oils, turbine oils, textile lubricants, machine oils, jet engine lubricants, air, water, molten
glass, liquid metals, oxide films, talcum powder, graphite, molybdenum disulfide, waxes, soaps, polymers,
and the synovial fluid in human joints.
A few general principles of lubrication may be mentioned here:
1. The lubricant must be present at the place where it can function.
2. Almost any substance under carefully selected or special conditions can be shown to reduce friction
or wear in a particular test, but that does not mean these substances are lubricants.
3. Friction and wear do not necessarily go together. This is an extremely important principle that
applies to nonlubricated (dry) as well as lubricated systems. It is particularly true under conditions
of “boundary lubrication,” to be discussed later. An additive may reduce friction and increase wear,
reduce wear and increase friction, reduce both or increase both. Although the reasons are not fully
understood, this is an experimental observation. Thus, friction and wear should be thought of as
separate phenomena — an important point when we discuss theories of synovial joint lubrication.
4. The effective or active lubricating film in a particular system may or may not consist of the original
or bulk lubricant phase.
In a broad sense, it may be considered that the main function of a lubricant is to keep the surfaces apart
so that interaction (e.g., adhesion, plowing, and shear) between the solids cannot occur; thus friction and
wear can be reduced or controlled.