4-6 Biomechanics
4.3.2 Transition from Hydrodynamic to Boundary Lubrication
Although prevention of contact is probably the most important function of a lubricant, there is still much
to be learned about the transition from hydrodynamic and elastohydrodynamic lubrication to boundary
lubrication. This is the region in which lubrication goes from the desirable hydrodynamic condition of
no contact to the less acceptable “boundary” condition, where increased contact usually leads to higher
friction and wear. This regime is sometimes referred to as a condition of mixed lubrication.
Several examples of experimental approaches to thin-film lubrication have been reported [3]. It is
important in examining these techniques to make the distinction between methods that are used to
determine lubricant film thickness under hydrodynamic or elastohydrodynamic conditions (e.g., optical
interference, electrical capacitance, or x-ray transmission), and methods that are used to determine the
occurrence or frequency of contact. As we will see later, most experimental studies of synovial joint
lubrication have focused on friction measurements, using the information to determine the lubrication
regime involved; this approach can be misleading.
4.3.2.1 Boundary Lubrication
Although there is no generally accepted definition of boundary lubrication, it is often described as a
condition of lubrication in which the friction and wear between two surfaces in relative motion are
determined by the surface properties of the solids and the chemical nature of the lubricant rather than
its viscosity. An example of the difficulty in defining boundary lubrication can be seen if the term bulk
viscosity is used in place of viscosity in the preceding sentence — another frequent form. This opens the
door to the inclusion of elastohydrodynamic effects that depend in part on the influence of pressure on
viscosity. Increased friction under these circumstances could be attributed to increased viscous drag rather
than solid-solid contact. According to another common definition, boundary lubrication occurs or exists
when the surfaces of the bearing solids are separated by films of molecular thickness. That may be true,
but it ignores the possibility that “boundary” layer surface films may indeed be very thick (i.e., 10, 20, or
100 molecular layers). The difficulty is that boundary lubrication is complex.
Although a considerable amount of research has been done on this topic, an understanding of the
basic mechanisms and processes involved is by no means complete. Therefore, definitions of boundary
lubrication tend to be nonoperational. This is an extremely important regime of lubrication because
it involves more extensive solid-solid contact and interaction as well as generally greater friction, wear,
and surface damage. In many practical systems, the occurrence of the boundary lubrication regime is
unavoidableoratleastquitecommon.The condition can be brought about by high loads, lowrelativesliding
speeds (including zero for stop-and-go, motion reversal, or reciprocating elements) and low lubricant
viscosity — factors that are important in the transition from hydrodynamic to boundary lubrication.
The most important factor in boundary lubrication is the chemistry of the tribological system — the
contacting solids and total environment including lubricants. More particularly, the surface chemistry
and interactions occurring with and on the solid surfaces are important. This includes factors such as
physisorption, chemisorption, intermolecular forces, surface chemical reactions, and the nature, structure,
and properties of thin films on solid surfaces. It also includes many other effects brought on by the process
of moving one solidoveranother, such as (1) changes in topography and the area ofcontact, (2) high surface
temperatures,(3) the generation of freshreactive metal surfacesby the removal of oxide and other layers,(4)
catalysis, (5) the generation of electrical charges, and (6) the emission of charged particles such as electrons.
In examining the action of boundary lubricant compounds in reducing friction or wear or both between
solids in sliding contact, it may be helpful to consider at least the following five modes of film formation
on or protection of surfaces: (1) physisorption, (2) chemisorption, (3) chemical reactions with the solid
surface, (4) chemical reactions on the solid surface, and (5) mere interposition of a solid or other material.
These modes of surface protection are discussed in more detail in Reference 2.
The beneficial and harmful effects of minor changes in chemistry of the environment (e.g., the lubri-
cant) are often enormous in comparison with hydrodynamic and elastohydrodynamic effects. Thus, the
surface and chemical properties of the solid materials used in tribological applications become especially