372 8 Computer Simulation of HTSC Microstructure and Toughening
where K
0
c
=(2γ
0
E
m
)
1/2
is the critical SIF, required for the crack growth and
reflecting a fracture resistance of twin planes, γ
0
is the fracture energy, H is
Vickers hardness, E
m
is Young’s modulus for cracked ceramic, calculated by
(8.16), where β
m
is the microcracking density, formed by poling. Neglecting
the closed porosity effects, the steady-state crack toughening due to twinning
is estimated as [192]
K
SS
K
0
c
=
1+
E
m
H
− 1
α
2
ln
h
d
−
σ
2
0
h
(K
0
c
)
2
1/2
, (8.48)
where K
SS
is the steady-state crack toughness, α
2
=3/8π, σ
0
is the yield
stress or the threshold stress, defining the twinning nucleation near crack tip.
The process zone width, h, for different ferrohardness degrees is found,
using a calculation of the parameter, 0 <ξ<1, reflecting a stability degree
of piezoelectric composition to de-poling (i.e., the ferrohardness degree) [572].
These results are based on the energy balance of the modeled process and on
application of the finite element method to calculate the zone of feasible mi-
crostructure transformations at the crack tip. For PZT ceramic compositions
I, II and III, respectively, we obtain the values [572]: 4h/D =0.2(forξ =0.3),
0.5 (for ξ =0.5) and 1.2 (for ξ =0.7).
On account of a necessary number of computer realizations, defined on the
basis of stereological method [145], in order to obtain numerical results, we use
known data for PZT ceramics and related materials: E =70GPa,ν =0.25
[849], H = 3 GPa [848], G =20GPa,S
0
=0.01,σ
d
=3× 10
−3
J/m
2
[840].
The cell size, δ, is selected to be equal to the critical size, l
s
c
, for composition
with mean ferrohardness. Then, selecting γ
0
= γ
s
− γ
gb
(1 − f
m
)/2, where γ
s
is the surface energy for bulk body (γ
s
≈ 2γ
gb
=6J/m
2
[796]) and f
m
is
the fraction of facets cracked in the poling process, we calculate the values
of D, β
m
and f
m
using computer simulation. Finally, the threshold stress,
σ
0
= 20 MPa, is used which has been estimated in the experiments on im-
pact loading of BaTiO
3
ceramic [578]. The numerical results show that the
observed decreasing of the grain size, D, with increasing of the initial poros-
ity, C
0
p
, leads to a decreasing of the width of equilibrium domain, d,andthe
process zone size, h. The latter also decreases at rise of the FC ferrohardness.
In the toughening due to twinning, the value of K
c
/K
0
c
, defining start of the
crack growth, changes in the limits: 4.06 ± 0.15, 4.30 ± 0.15 and 4.74 ± 0.08,
for I, II and III compositions, respectively, at the initial porosity C
0
p
=0−60%.
Similar dependencies of toughening, K
SS
/K
0
c
, on the ferrohardness and the
initial porosity in the case of the steady-state crack, are shown in Fig. 8.23
[798]. The results for the case of mean ferrohardness are close to the ratio of
the fracture toughness in existence of twinning to its absence in γ-TiAl [192].
In this case, the known growth of the twinning process zone and fracture
toughness with increasing of FC ferrosoftness is supported [849]. FC toughen-
ing, caused by the twinning process, is a more effective toughening mechanism
compared to microcracking near crack tip [518], to crack branching and crack