titanium, (ii) the diffusion of these elements may be involved in the bonding of
porcelain to titanium, and (iii) after heating, the titanium oxide layer mainly
consisted of a titanium oxide, whose valence was between trivalent and tetrava-
lent, and contained small amounts of sodium, potassium, and barium [9-21].
If titanium’s distinct advantages (such as light-weight, high strength, good
corrosion resistance) are to be used for aesthetic crowns and bridges, the ability to
apply a porcelain veneer becomes important. Because of titanium’s high affinity
for oxygen, porcelain firing should take place below 800
o
C (which is below the
885
o
C ↔ transformation temperature) in order to prevent excess oxide forma-
tion [9-18, 9-22]. There are two major problems in the Ti/Porcelain system, as
mentioned above. The first one is related to the coefficient of thermal expansion.
The coefficient of thermal expansion of titanium is not same as that of porcelain.
Hence, this requires the development of a new titanium material, which has an
equivalent thermal coefficient value. Alternatively, a new porcelain system must
be developed to exhibit the thermal compatibility. The second concern deals with
the rapid oxidation of titanium. The conventional firing temperature is in a range
from 700
o
C to 800
o
C, at which the titanium substrate will be easily oxidized to
form a relatively thick oxide film, causing a weakening of the bond strength. As
mentioned above, it is obvious that the heating temperature should not exceed the
-transus temperature (i.e., 885
o
C for pure titanium), since the oxidation rate will
accelerate if the process temperature is above the -transus. Besides, there are
differences in physical properties between the -phase (low-temperature HCP
structure) and the -phase (high-temperature BCC structure), including lattice
constants and thermal expansion coefficients. Therefore, several low firing porce-
lain systems have been developed (including Procera porcelain, Vita titanium
porcelain, Duceratin, Noritake super porcelain titan, and Ohara titan bond).
Alternatively, the porcelain firing process should be operated under a high vacuum
condition or an argon-gas atmosphere.
Various casting processes have been developed for titanium in dentistry, some of
which are used commercially. From the success of these casting procedures, the
bonding of porcelain to titanium has been attempted, and several porcelains for tita-
nium are now available commercially [9-21]. The bonding strength is primarily
governed by a reaction layer existing between porcelain and titanium that is formed
by the mutual diffusion of elements. In this regard, porcelain-fused-to-titanium
systems have been studied. Togaya et al. [9-23] investigated the feasibility of using
titanium in a metal-porcelain system, and demonstrated properties of titanium at
high temperatures. Adachi et al. [9-24] reported the relationship between the oxida-
tion of titanium and Ti-6Al-4V and bonding strength; bonding strength is low when
the thickness of the oxide layer reaches 1 m. Kimura et al. [9-25] also examined
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