degraded and waste material that is not required as
part of the aggregate.
In sand and gravel workings, the source material is
excavated in either dry or wet pit working. In marine
environments, the process is based on suction and
dredging using two techniques. In the first, the dre-
dger is anchored and a pit is created in the seabed;
production continues as consolidated materials
fall into the excavation. In contrast, trail dredging is
performed by a moving vessel, which excavates the
deposit by cutting trenches in the seabed.
Extracted crushed rock, sand, and gravel are then
prepared as aggregates through the use of jaw, gyr-
atory, impact, and cone crushers. The type of crusher
is selected according to the individual sizes of the feed
material. Grading by screening is an adjunct to com-
minution and is also necessary in the production and
preparation of the finished aggregate in cases where
the particle-size distribution of the aggregate is im-
portant. The product is also washed and cleaned. The
process of cleaning often uses density separation,
with weak porous rock types of low density being
removed from the more satisfactory gravel materials.
Classification
The classification of aggregates has changed signifi-
cantly over the years but has always suffered from the
need to satisfy many different interests. Most com-
monly aggregates are divided into natural and artifi-
cial and, if natural, into crushed rock, sand, and
gravel. If the aggregate is a sand or gravel, it is further
subdivided according to whether it is crushed, partly
crushed, or uncrushed. It may then be important to
state whether the material was derived from the land
or from marine sources.
Once produced, the aggregate is identified by
its particle size, particle shape, particle surface tex-
ture, colour, the presence of impurities (such as dust,
silt, or clay), and the presence of surface coatings or
encrustations on the individual particles.
Detailed petrographic examination is employed so
that specific rock names can be included in the de-
scription. This also helps in the recognition of poten-
tially deleterious substances. However, the diversity
of rock names means that considerable simplification
is required before this classification can be used to
describe aggregates. Following recognition of the
main category of rock from the field data, more spe-
cific names can be applied according to texture and
mineral composition. Because aggregates are used for
particular purposes, they are sometimes grouped ac-
cording to their potential use. This means that they
may be incorrectly named from a geological point of
view. The most obvious example of this is where
limestone is referred to as ‘marble’. In 1913 a list of
petrographically determined rock types was assem-
bled, with the rocks being arranged in Trade Groups.
This was thought to help the classification of road
stone in particular. It was presumed that each Trade
Group was composed of rocks with common proper-
ties. However, the range of properties in any one
Group is so large as to make a nonsense of any
expectation that the members of the Group will per-
form similarly, either in tests or in service. The Trade
Groups were therefore replaced by a petrological
group classification.
However, even rocks within a single petrographic
group can vary substantially in their properties. For
example, the basalt group includes rocks that are not
basalt, such as andesite, epidiorite, lamprophyre, and
spilite. Hence a wide range of properties are to be
expected from among these diverse lithologies.
In the first place a classification describes the
nature of the aggregate in a broad sense: quarried
rock, sand, or gravel; crushed or otherwise. Second,
the physical characteristics of the material are con-
sidered. Third, the petrography of the possibly diverse
materials present must be established. This may re-
quire the examination of large and numerous
samples. While it may be reasonable to describe as
‘granite’ the aggregate produced from a quarry in a
mass of granite, that aggregate will inevitably contain
a wide range of lithologies, including hydrothermally
altered and weathered rocks. Whether a rock is geo-
logically a granite, a granodiorite, or an adamellite
may be less significant for the description of the ag-
gregate than the recognition of the presence of strain
within the quartz, alteration of the feldspar, or the
presence of shear zones or veins.
Aggregate Grading
Aggregate grading is determined by sieve analyses.
Material passing through the 5 mm sieve is termed
fine aggregate, while coarse aggregate is wholly
retained on this sieve (Figure 1). The fine aggregate
is often divided into three (formerly four) subsets –
coarse, medium, and fine – which fall within specified
and partly overlapping particle-size envelopes. The
size range is sometimes recorded as the ratio of the
sieve sizes at which 60% passes and at which 10%
passes. The shapes of the particles greatly affect the
masses falling in given size ranges. For example, an
aggregate with a high proportion of elongate grains of
a given grain size would be coarser than an aggregate
with flaky particles. This can affect the properties of
materials made using the aggregate for, say, concrete,
road materials, and filter design. Commonly mater-
ials needed for particular purposes have standard
36 AGGREGATES