droplet size will decrease, yet as dispersed-phase vis-
cosity increases, the droplets become more difficult to
break and droplet size consequently increases. The
most energy-efficient process is the microporous ap-
proach, where the dispersed phase, or premix, is
forced through a porous substrate into the continuous
phase. The droplet size produced is dependent on the
interfacial tension and the pore sizes. These micro-
porous methods are still being developed and have
not yet been widely utilized in the food industry, due
to the low throughput.
Stability during Formation
0016 Coalescence or fusing of droplets is a major instabil-
ity process in emulsions, which will be discussed later.
During formation, droplets are exposed to aggressive,
turbulent conditions designed to break up droplets.
These conditions also serve to increase the number
and intensity of collisions between droplets. This in-
creases the probability of recoalescence, particularly
during the critical period when the adsorption process
is not complete. Therefore, emulsifiers that adsorb
slowly are particularly prone to this problem, and if
the homogenization method is not optimized, then
energy is wasted through recoalescence after break-
up. This problem can be reduced through the control
of the hydrodynamic conditions immediately after
homogenization. This can be achieved by gently dis-
persing the droplets into a larger volume by either
hydrodynamic methods or inert filler particles. This
increases the interdroplet distance and reduces the
probability of coalescence. However, in a commercial
process it may not be convenient to form dilute emul-
sions and other strategies may be needed to produce
acceptable emulsions.
0017 In summary, by controlling the emulsifier type,
concentration, and homogenization conditions, it is
possible to control the droplet size distribution. It
is the size and physical properties of the droplets
which are the principal factors controlling the behav-
ior of the whole emulsion, such as the rheology,
stability, texture, and other quality characteristics of
food emulsions, as described in the next section.
Characterization and Properties of
Colloids and Emulsions
Particle/Droplet Size
0018 The size of the dispersed particles or droplets is a key
factor in the properties and stability of the dispersion.
For example, for a product to appear turbid, the
constituent particles must be able to scatter visible
light, which means that their diameter needs to be at
least 0.4 mm. However, very large particles tend to be
less stable to the processes of flocculation (See Floc-
culation) and creaming, or impart a gritty mouth feel
to the product. The particles in colloidal foods are
generally very polydisperse, with a factor of 10 or
more between the sizes of the largest and smallest
particles present. It is thus very important to generate
the optimum particle size distribution for each prod-
uct, and to insure that it does not change during
storage.
0019Typically, O–W food emulsions contain oil drop-
lets of diameter in the range 0.5–2 mm, and W–O
products such as spreads contain water droplets up
to 20 mm. Solid dispersed particles, such as sugar
crystals in chocolate, have diameters in the range
0.1–50 mm, although grittiness is detectable when
the particles exceed about 20 mm.
0020Measurement of the particle size in colloidal foods
or emulsions depends on the type of product and the
size range of interest. Most foods can be examined
microscopically, using optical methods for larger
particles (> 3 mm) and electron microscopy in the sub-
micron range. Microscopy is ideal for qualitative as-
sessments of particle size and shape (See Microscopy:
Light Microscopy and Histochemical Methods; Scan-
ning Electron Microscopy; Transmission Electron
Microscopy; Image Analysis), but quantitative meas-
urement of a size distribution is less straightforward.
Other direct methods such as sieving are convenient
only for solid particles at the larger end of colloidal
sizes. Indirect particle-sizing methods include optical
and electrical techniques. The most common tech-
nique for droplet size determination is laser diffrac-
tion, based on the principle that the angle by which
light is scattered from a particle is (inversely) related
to its size. Measuring the intensity of light at a range
of scattering angles enables the size distribution of the
scattering particles (droplets) to be estimated. An-
other popular method for characterizing particle size
distribution is the electric sensing-zone technique. In
this method the particles are passed singly through a
small gap between electrodes, and the volume of the
particle is estimated from the change in capacitance
during transit.
0021The light-scattering and electrical capacitance tech-
niques both require very low particle concentrations
(typically < 0.01% v/v), and recently there have been
developments in methods that can characterize
droplet size in concentrated emulsions. The principal
techniques are acoustic, since ultrasound propagates
readily through concentrated dispersions and detailed
analysis of the frequency-dependent attenuation spec-
trum of ultrasound enables estimation of the particle
sizes present. A similar technique is electroacoustics,
where (charged) particles in a concentrated dispersion
are made to oscillate in an electric field, which
COLLOIDS AND EMULSIONS 1521