used to give a satisfactory coagulation. The rate of
rennet addition is between 1.18 and 1.48 l per 4500 l
of milk (0.025–0.03%). This compares with 0.88–
1.03 l per 4500 l for normal cheddar cheese manufac-
ture, where a very much higher starter inoculation is
used, and higher acidities are achieved. Animal rennet
is generally used, although a ‘vegetarian Stilton’ is
now being produced in which microbial rennet is
used. Some manufacturers have suggested that cheese
of satisfactory quality can be made with microbially
derived coagulants, but that the texture of the cheese
is not the same as that made from calf rennet. (See
Cheeses: Chemistry of Gel Formation.)
0011 The curd is cut using American knives or nylon
grids which give cubes with 1.25 cm sides. The cut-
ting time is determined by the experience and skill of
the cheese-maker and is influenced by the firmness of
the curd. After cutting, the curds and whey separate
and the curd sinks to the bottom of the vat. Over a
further period of usually 1–2 h, syneresis continues
and, when the curd occupies about half the volume
of the original milk, the curd may be stirred to aid
subsequent whey drainage. A further period is then
allowed for whey separation. At this stage the whey is
removed progressively, taking 12–18 h before the last
of the whey is drained away. As the whey is drained,
the curd is cut into blocks to aid drainage. At the end
of the draining period the titratable acidity will have
risen to between 1.1 and 1.3% lactic acid, and the
curd texture should be firm but crumbly (easily
broken).
0012 The curd is then passed through a peg mill which
breaks it into pieces 1.25–2.5 cm in diameter. Salt is
added to the curd and mixed evenly at the rate of
2½% w/w. After salting, the curd is put into cylin-
drical, open-ended molds (22.8–25 cm diameter),
with 9–11 kg of curd per mold, depending on the final
weight of each cheese. At this stage the curd is put into
the molds with no pressure. The presence of the salt
increases syneresis and curd drainage. (See Cheeses:
Chemistry and Microbiology of Maturation.)
0013 After 1–2 h drainage the molds are turned over.
This first turn is quite critical and failure to turn at
this stage can result in uneven drainage of the cheese
at later stages in the maturing process. The cheeses
are then turned daily for a further 5–7 days, allowing
migration of the salt through the curd and further
whey drainage. During this period the curd becomes
much firmer and, at the end of this period, the cheese
will slide easily within the mold when it is turned.
0014 The mold is then removed and the cheeses are
rubbed with the flat side of a knife to give a smooth
coat over the whole surface. This is thought to
prevent ingress of oxygen at too early a stage in the
ripening process.
0015The temperature and humidity from filling the vat
with milk until the cheeses have been rubbed or
coated are maintained at 26–30
C and 90% relative
humidity (RH). This insures that the curd does not get
cold and does not dry out and become discolored. It
also influences the microflora of the finished cheese
by encouraging the growth of starter organisms,
particularly the slower-growing Lactococcus lactis
biovar. diacetylactis.
0016After coating, the cheeses are transferred to the first
maturing room or ‘white room’, so called because the
cheeses remain in this room for 5–10 days, and at the
end of this time those produced for White Stilton
(without the blue mold being added) may be sold.
Cheeses are turned daily at this stage.
0017The humidity in the white room is maintained at
85–90% RH, but the temperature is reduced to 13–
15
C. This allows the cheese to cool and the coat to
dry. Humidity control at this stage is important as too
low an RH would cause excessive drying and the
coats would crack. Too high an RH would result in
wet coats which would encourage the wrong micro-
flora and could result in off-flavors developing; for
example, Brevibacterium linens frequently occurs on
wet-coated cheese and can cause very uncharacteris-
tic flavors to develop. Also, as the natural coat flora
begins to develop and get thicker, a condition known
as ‘slip coat’ can occur. In this case, proteolysis occurs
just beneath the coat and causes the whole coat to slip
down the cheese and fall off, so making the cheese
unsaleable.
0018After 5–10 days in the white room, the cheeses are
transferred to a blue maturing room where turning
continues daily, but may become less frequent as
the coat develops and the cheeses start to dry out.
The temperature and humidity levels are controlled at
13–16
C and 90% RH in these stores.
0019At approximately 6–7 weeks after production
(from the day of rennetting), the cheeses are pricked,
spiked, or skewered. This operation involves piercing
the cheese with stainless-steel needles to allow air
into the cheese, thus encouraging growth of the Peni-
cillium spores put into the milk.
0020Up to this stage the pH within the cheese has ini-
tially dropped to 4.8–5.0, but, as the mold grows, the
pH rises. In addition, the temperature rises as a result
of the metabolic activity within the cheese. Lipolysis
and proteolysis occur, releasing carbon dioxide and
ammonia. The ammonia can frequently be detected in
the atmosphere in the maturing rooms at levels up to
30–40 p.p.m. When this occurs it is necessary to in-
crease the ventilation in order to reduce it to an
acceptable level.
0021As the maturing process continues, the piercing is
usually carried out twice more with between 100 and
1120 CHEESES/Mold-ripened Cheeses: Stilton and Related Varieties