Brennen Ch.E. Fundamentals of Multiphase Flow
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15.4 QUASISTATIC INSTABILITY EXAMPLES
15.4.1 Turbomachine surge
Perhaps the most widely studied instabilities of this kind are the surge insta-
bilities that occur in pumps, fans and compressors when the turbomachine
has a characteristic of the type shown in figure 15.5(b). When the machine is
operated at points such as A the operation is stable. However, when the tur-
bomachine is throttled (the resistance of the rest of the system is increased),
the operating point will move to smaller flow rates and, eventually, reach the
point B at which the system is neutrally stable. Further decrease in the flow
rate will result in operating conditions such as the point C that are qua-
sistatically unstable. In compressors and pumps, unstable operation results
in large, limit-cycle oscillations that not only lead to noise, vibration and
lack of controllability but may also threaten the structural integrity of the
machine. The phenomenon is known as compressor, fan or pump surge and
for further details the reader is referred to Emmons et al.(1955), Greitzer
(1976, 1981) and Brennen (1994).
15.4.2 Ledinegg instability
Two-phase flows can exhibit a range of similar instabilities. Usually, however,
the instability is the result of a non-monotonic pipeline characteristic rather
than a complex pump characteristic. Perhaps the best known example is the
Figure 15.6. Sketch illustrating the Ledinegg instability.
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Ledinegg instability (Ledinegg 1983) which is depicted in figure 15.6. This
occurs in boiler tubes through which the flow is forced either by an imposed
pressure difference or by a normally stable pump as sketched in figure 15.6. If
the heat supplied to the boiler tube is roughly independent of the flow rate,
then, at high flow rates, the flow will remain mostly liquid since, as discussed
in section 8.3.2, dX /ds is inversely proportional to the flow rate (see equation
8.24). Therefore X remains small. On the other hand, at low flow rates, the
flow may become mostly vapor since dX /ds is large. In order to construct
the ∆p
T
k
(˙m
k
) characteristic for such a flow it is instructive to begin with
the two hypothetical characteristics for all-vapor flow and for all-liquid flow.
The rough form of these are shown in figure 15.6; since the frictional losses
at high Reynolds numbers are proportional to ρu
2
=˙m
2
k
/ρ, the all-vapor
characteristic lies above the all-liquid line because of the different density.
However, as the flow rate, ˙m
k
, increases, the actual characteristic must make
a transition from the all-vapor line to the all-liquid line, and may therefore
have the non-monotonic form sketched in figure 15.6. This may lead to
unstable operating points such the point O. This is the Ledinegg instability
and is familiar to most as the phenomenon that occurs in a coffee percolator.
15.4.3 Geyser instability
The geyser instability that is so familiar to visitors to Yellowstone National
Park and other areas of geothermal activity, has some similarities to the
Ledinegg instability, but also has important differences. It has been studied
in some detail in smaller scale laboratory experiments (see, for example,
Nakanishi et al. 1978) where the parametric variations are more readily
explored.
The geyser instability requires the basic components sketched in figure
15.7, namely a buried reservoir that is close to a large heat source, a vertical
conduit and a near-surface supply of water that can drain into the conduit
and reservoir. The geyser limit cycle proceeds as follows. During the early
dormant phase of the cycle, the reservoir and conduit are filled with water
that is being heated by the geothermal source. Once the water begins to boil
the vapor bubbles rise up through the conduit. The hydrostatic pressure in
the conduit and reservoir then drop rapidly due to the reduced mixture
density in the conduit. This pressure reduction leads to explosive boiling
and the eruption so widely publicized by Old Faithful. The eruption ends
when almost all the water in the conduit and reservoir has been ejected.
350
Figure 15.7. Left: The basic components for a geyser instability. Right:
Laboratory measurements of geysering period as a function of heat supply
(200W : 2, 330W : , 400W : ) from experiments (open symbols) and
numerical simulations (solid symbols). Adapted from Tae-il et al. (1993).
The reduced flow then allows sub-cooled water to drain into and refill the
reservoir and conduit. Due to the resistance to heat transfer in the rock
surrounding the reservoir, there is a significant time delay before the next
load of water is heated to boiling temperatures. The long cycle times are
mostly the result of low thermal conductivity of the rock (or other solid
material) surrounding the reservoir and the consequent low rate of transfer
of heat available to heat the sub-cooled water to its boiling temperature.
The dependence of the geysering period on the strength of the heat source
and on the temperature of the sub-cooled water in the water supply is exem-
plified in figure 15.7 which presents results from the small scale laboratory
experiments of Tae-il et al. (1993). That figure includes both the experimen-
tal data and the results of a numerical simulation. Note that, as expected,
the geysering period decreases with increase in the strength of the heat
source and with the increase in the temperature of the water supply.
15.5 CONCENTRATION WAVES
There is one phenomenon that is sometimes listed in discussions of multi-
phase flow instabilities even though it is not, strictly speaking, an instability.
We refer to the phenomenon of concentration wave oscillations and it is valu-
351
Figure 15.8. Sketch illustrating a concentration wave (density wave) oscillation.
able to include mention of the phenomenon here before proceeding to more
complex matters.
Often in multiphase flow processes, one encounters a circumstance in
which one part of the circuit contains a mixture with a concentration that is
somewhat different from that in the rest of the system. Such an inhomogene-
ity may be created during start-up or during an excursion from the normal
operating point. It is depicted in figure 15.8, in which the closed loop has
been arbitrarily divided into a pipeline component and a pump component.
As indicated, a portion of the flow has a mass quality that is larger by ∆X
than the mass quality in the rest of the system. Such a perturbation could
be termed a concentration wave though it is also called a density wave or a
continuity wave; more generally, it is known as a kinematic wave (see chap-
ter 16). Clearly, the perturbation will move round the circuit at a speed that
is close to the mean mixture velocity though small departures can occur in
vertical sections in which there is significant relative motion between the
phases. The mixing processes that would tend to homogenize the fluid in
the circuit are often quite slow so that the perturbation may persist for an
extended period.
It is also clear that the pressures and flow rates may vary depending
on the location of the perturbation within the system. These fluctuations
in the flow variables are termed concentration wave oscillations and they
arise from the inhomogeneity of the fluid rather than from any instability
in the flow. The characteristic frequency of the oscillations is simply related
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to the time taken for the flow to complete one circuit of the loop (or some
multiple if the number of perturbed fluid pockets is greater than unity). This
frequency is usually small and its calculation often allows identification of
the phenomenon.
One way in which concentration oscillations can be incorporated in the
graphical presentation we have used in this chapter is to identify the compo-
nent characteristics for both the mass quality, X , and the perturbed quality,
X +∆X , and to plot them using the volume flow rate rather than the mass
flow rate as the abscissa. We do this because, if we neglect the compressibil-
ity of the individual phases, then the volume flow rate is constant around the
circuit at any moment in time, whereas the mass flow rate differs according
to the mass quality. Such a presentation is shown in figure 15.8. Then, if the
perturbed body of fluid were wholly in the pipeline section, the operating
point would be close to the point A. On the other hand, if the perturbed
body of fluid were wholly in the pump, the operating point would be close
to the point B. Thus we can see that the operating point will vary along a
trajectory such as that shown by the dotted line and that this will result in
oscillations in the pressure and flow rate.
In closing, we should note that concentration waves also play an important
role in other more complex unsteady flow phenomena and instabilities.
15.6 DYNAMIC MULTIPHASE FLOW INSTABILITIES
15.6.1 Dynamic instabilities
The descriptions of the preceding sections were predicated on the frequency
of the oscillations being sufficiently small for all the components to track up
and down their steady state characteristics. Thus the analysis is only appli-
cable to those instabilities whose frequencies are low enough to lie within
some quasistatic range. At higher frequency, the effective resistance could
become a complex function of frequency and could depart significantly from
the quasistatic resistance. It follows that there may be operating points at
which the total dynamic resistance over some range of frequencies is nega-
tive. Then the system would be dynamically unstable even though it may be
quasistatically stable. Such a description of dynamic instability is instructive
but overly simplistic and a more systematic approach to this issue will be de-
tailed in section 15.7. It is nevertheless appropriate at this point to describe
two examples of dynamic instabilities so that reference to these examples
can be made during the description of the transfer function methodology.
353
15.6.2 Cavitation surge in cavitating pumps
In many installations involving a pump that cavitates, violent oscillations
in the pressure and flow rate in the entire system can occur when the cavi-
tation number is decreased to a value at which the volume of vapor bubbles
within the pump becomes sufficient to cause major disruption of the flow and
therefore a decrease in the total pressure rise across the pump (see section
8.4.1). While most of the detailed investigations have focused on axial pumps
and inducers (Sack and Nottage 1965, Miller and Gross 1967, Kamijo et al.
1977, Braisted and Brennen 1980) the phenomenon has also been observed
in centrifugal pumps (Yamamoto 1991). In the past this surge phenomenon
was called auto-oscillation though the modern term cavitation surge is more
appropriate. The phenomenon is described in detail in Brennen (1994). It
can lead to very large flow rate and pressure fluctuations. For example in
boiler feed systems, discharge pressure oscillations with amplitudes as high
as 14 bar have been reported informally. It is a genuinely dynamic instability
in the sense described in section 15.6.1, for it occurs when the slope of the
pump total pressure rise/flow rate characteristic is still strongly negative
and the system is therefore quasistatically stable.
As previously stated, cavitation surge occurs when the region of cavitation
head loss is approached as the cavitation number is decreased. Figure 15.9
Figure 15.9. Cavitation performance of a SSME low pressure LOX pump
model showing the approximate boundaries of the cavitation surge region
for a pump speed of 6000 rpm (from Braisted and Brennen 1980). The flow
coefficient, φ
1
, is based on the impeller inlet area.
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Figure 15.10. Data from Braisted and Brennen (1980) on the ratio of
the frequency of cavitation surge, ω
i
, to the frequency of shaft rotation, Ω,
for several axial flow pumps: for SSME low pressure LOX pump models:
7.62 cm diameter: × (9000 rpm) and + (12000 rpm), 10.2 cm diameter:
(4000 rpm)and (6000 rpm); for 9
◦
helical inducers: 7.58 cm diameter:
∗ (9000 rpm): 10.4 cm diameter: (with suction line flow straightener)
and (without suction line flow straightener). The flow coefficients, φ
1
,
are based on the impeller inlet area.
provides an example of the limits of cavitation surge taken from the work
of Braisted and Brennen (1980). However, since the onset is sensitive to the
detailed dynamic characteristics of the system, it would not even be wise
to quote any approximate guideline for onset. Our current understanding
is that the methodologies of section 15.7 are essential for any prediction of
cavitation surge.
Unlike compressor surge, the frequency of cavitation surge, ω
i
, scales with
the shaft speed of the pump, Ω (Braisted and Brennen 1980). The ratio,
ω
i
/Ω, varies with the cavitation number, σ (see equation 8.31), the flow
coefficient, φ (see equation 8.30), and the type of pump as illustrated in
figure 15.10. The most systematic variation is with the cavitation number
and it appears that the empirical expression
ω
i
/Ω=(2σ)
1
2
(15.4)
provides a crude estimate of the cavitation surge frequency. Yamamoto
(1991) demonstrated that the frequency also depends on the length of the
suction pipe thus reinforcing the understanding of cavitation surge as a sys-
tem instability.
355
15.6.3 Chugging and condensation oscillations
As a second example of a dynamic instability involving a two-phase flow we
describe the oscillations that occur when steam is forced down a vent into a
pool of water. The situation is sketched in figure 15.11. These instabilities,
forms of which are known as chugging and condensation oscillations,have
been most extensively studied in the context of the design of pressure sup-
pression systems for nuclear reactors (see, for example, Wade 1974, Koch
and Karwat 1976, Class and Kadlec 1976, Andeen and Marks 1978). The
intent of the device is to condense steam that has escaped as a result of
the rupture of a primary coolant loop and, thereby, to prevent the build-
up of pressure in the containment that would have occurred as a result of
uncondensed steam.
The basic components of the system are as shown in figure 15.11 and
consist of a vent or pipeline of length, , the end of which is submerged
to a depth, h, in the pool of water. The basic instability is illustrated in
figure 15.12. At relatively low steam flow rates the rate of condensation
at the steam/water interface is sufficiently high that the interface remains
within the vent. However, at higher flow rates the pressure in the steam
increases and the interface is forced down and out of the end of the vent.
When this happens both the interface area and the turbulent mixing in
the vicinity of the interface increase dramatically. This greatly increases the
Figure 15.11. Components of a pressure suppression system.
356
Figure 15.12. Sketches illustrating the stages of a condensation oscillation.
condensation rate which, in turn, causes a marked reduction in the steam
pressure. Thus the interface collapses back into the vent, often with the same
kind of violence that results from cavitation bubble collapse. Then the cycle
of growth and collapse, of oscillation of the interface from a location inside
the vent to one outside the end of the vent, is repeated. The phenomenon is
termed condensation instability and, depending on the dominant frequency,
the violent oscillations are known as chugging or condensation oscillations
(Andeen and Marks 1978).
The frequency of the phenomenon tends to lock in on one of the natural
modes of oscillation of the system in the absence of condensation. There are
two obvious natural modes. The first, is the manometer mode of the liquid
inside the end of the vent. In the absence of any steam flow, this manometer
mode will have a typical small amplitude frequency, ω
m
=(g/h)
1
2
,whereg is
the acceleration due to gravity. This is usually a low frequency of the order
of 1Hz or less and, when the condensation instability locks into this low
frequency, the phenomenon is known as chugging. The pressure oscillations
resulting from chugging can be quite violent and can cause structural loads
357
Figure 15.13. The real part of the input impedance (the input resistance)
of the suppression pool as a function of the perturbation frequency for
several steam flow rates. Adapted from Brennen (1979).
that are of concern to the safety engineer. Another natural mode is the first
acoustic mode in the vent whose frequency, ω
a
, is approximately given by
πc/ where c is the sound speed in the steam. There are also observations
of lock-in to this higher frequency. The oscillations that result from this are
known as condensation oscillations and tend to be of smaller amplitude than
the chugging oscillations.
Figure 15.13 illustrates the results of a linear stability analysis of the sup-
pression pool system (Brennen 1979) that was carried out using the transfer
function methodology described in section 15.7. Transfer functions were con-
structed for the vent or downcomer, for the phase change process and for
the manometer motions of the pool. Combining these, one can calculate the
input impedance of the system viewed from the steam supply end of the
vent. A positive input resistance implies that the system is absorbing fluc-
tuation energy and is therefore stable; a negative input resistance implies
an unstable system. In figure 15.13, the input resistance is plotted against
the perturbation frequency for several steam flow rates. Note that, at low
steam flow rates, the system is stable for all frequencies. However, as the
steam flow rate is increased, the system first becomes unstable over a narrow
range of frequencies close to the manometer frequency, ω
m
. Thus chugging is
predicted to occur at some critical steam flow rate. At still higher flow rates,
the system also becomes unstable over a narrow range of frequencies close
to the first vent acoustic frequency, ω
a
; thus the possibility of condensation
358