8. D.M. Butterfield, D.J. Clinton, and R. Morrell, “The VAMAS Hardness Tests Round-Robin on Ceramic
Materials,” Report No. 3, Versailles Advanced Materials and Standards/National Physical Laboratory,
April 1989
9. R. Morrell, D.M. Butterworth, and D.J. Clinton, Results of the VAMAS Ceramics Hardness Round
Robin, Euroceramics, Vol 3, Engineering Ceramics, G. de With, R.A. Terpstra, and R. Metselaar, Ed.,
Elsevier, London, 1989, p 339–345
19. R.J. Gettings, G.D. Quinn, A.W. Ruff, and L.K. Ives, Development of Ceramic Hardness Reference
Materials, New Horizons for Materials, P. Vincenzini, Ed., Proc. Eighth World Ceramic Congress,
CIMTEC (Florence, Italy), July 1994, Techna, Florence, 1995, p 617–624
20. R.J. Gettings, G.D. Quinn, A.W. Ruff, and L.K. Ives Hardness Standard Reference Materials (SRMs)
for Advanced Ceramics (No. 1194), Proc. Ninth International Symposium on Hardness Testing in
Theory and Practice, (Dusseldorf), Nov 1995, VDI Berichte 1995, p 255–264
Indentation Hardness Testing of Ceramics
G.D. Quinn, Ceramics Division, National Institute of Standards and Technology
Cracking from Vickers Indentations
Hardness testing usually seeks to avoid the cracking that interferes with the hardness measurement. On the
other hand, the ceramics community has contrived a simple method to estimate fracture toughness (K
Ic
) from
Vickers indentation cracking. The indentation crack length or “indentation fracture” method is based on
measurement of the crack lengths emanating from the corners of Vickers hardness indentations on polished
surfaces (Ref 27, 28). The lengths of the cracks and the indentation half diagonal size are related to the
hardness, elastic modulus, and fracture toughness of the material by a semiempirical analytical expression. The
expression inevitably has a calibration constant with considerable uncertainty. The early work on this
methodology claimed that K
Ic
calculations were accurate to within 30 to 40%. Despite this uncertainty, the
method is popular because of its seeming simplicity, the need for only one small piece, and the potential to
make repeat measurements.
The mediocre success of the early equations prompted the ceramics community to spawn a plethora of
alternative expressions, to the point that massive confusion now reigns in the ceramics community (Ref 6, 29)
(see, for example, the chapter “Cracked Indents—Friend or Foe” in Ref 6). The failure of a single equation to
apply and the large uncertainty in the calibration constants originate in the complicated, material-specific
deformation-crack patterns and residual stress fields underneath a hardness indentation. The method also suffers
from the drawback that toughness depends on the measured crack length raised to the 1.5 power. The
substantial uncertainties in measuring the crack size (far worse than measuring indentation size) are thus
magnified. Data consistency among laboratories is usually poor due to variations in the interpretation of the
crack length arising from microscopy limitations as well as operator experience or subjectivity. A VAMAS
round-robin demonstrated variability of almost a factor of 2 in reported toughness (Ref 30, 31). The
requirement to obtain cracks lengths that are sufficiently long (>2.0× the half diagonal size) has led some to use
enormous loads (sometimes up to 500 N, or 50 kgf) that cause severe shattering, prompting one skeptical group
to remark that indentations in some materials might resemble “nuclear bomb craters” (Ref 32). This method
may have some utility within a laboratory for research purposes, but experience belies its suitability for
producing accurate fracture toughness results that can be compared between laboratories.
References cited in this section