extend the component life beyond the original design life for economic reasons, and from safety considerations
(Ref 7, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, and 62). A closer look at the method of predicting the life
of materials can be found in Ref 61. Here, high-temperature structural components in power plants are
analyzed. Steam pipes, for example, are generally subject to elevated-temperature operating conditions.
Because of the high-temperature exposure and the simultaneous internal-pressure loading, the pipes are prone
to creep damage. Thus, material properties including creep data of in-service or ex-service steels are critical
input parameters for accurate life assessment of steam-pipe systems.
Figure 1, again, shows a schematic of the general remaining-life-prediction methodology for high-temperature
components (Ref 52). The life-prediction methodology can be separated into three steps. In step 1, two kinds of
pertinent material testing are performed (i.e., creep crack growth and creep deformation and rupture
experiments). By combining the results of these two tests and tensile tests, the rates of creep crack propagation,
da/dt, can be characterized by the creep crack growth rate correlating parameter (C
t
) (Ref 9, 31, 51, 52, and 63).
In step 2, the value of C
t
for a structural component containing a defect is calculated and used to estimate the
creep crack growth rate. In step 3, the creep crack propagation rate equation—da/dt versus C
t
—and the
calculated value of C
t
for the structural component are combined to develop residual life curves, such as a plot
of initial crack size versus remaining life. The final life of the structural component can be determined based on
certain failure criteria (e.g., fracture toughness).
References cited in this section
7. A. Saxena, “Recent Advances in Elevated Temperature Crack Growth and Models for Life Prediction,”
Advances in Fracture Research: Proc. Seventh Int. Conf. on Fracture, March 1989 (Houston, TX), K.
Salama, K. Ravi-Chander, D.M.R. Taplin, and P. Rama Rao, Ed., Pergamon Press, 1989, p 1675–1688
9. P.K. Liaw, A. Saxena, and J. Schaefer, Predicting the Life of High-Temperature Structural Components
in Power Plants, JOM, Feb 1992
31. A. Saxena, Creep Crack Growth Under Nonsteady-State Conditions, ASTM STP 905, Seventeenth
ASTM National Symposium on Fracture Mechanics, American Society for Testing and Materials, 1986,
p 185–201
50. W.R. Caitlin, D.C. Lord, T.A. Prater, and L.F. Coffin, The Reversing D-C Electrical Potential Method,
Automated Test Methods for Fracture and Fatigue Crack Growth, STP 877, W.H. Cullen, R.W.
Landgraf, L.R. Kaisand, and J.H. Underwood, Ed., ASTM, 1985, p 67–85
51. P.K. Liaw, A. Saxena, and J. Schaefer, Eng. Fract. Mech., Vol 32, 1989, p 675, 709
52. P.K. Liaw and A. Saxena, “Remaining-Life Estimation of Boiler Pressure Parts—Crack Growth
Studies,” Electric Power Research Institute, EPRI CS-4688, Project 2253-7, final report, July 1986
53. P.K. Liaw, M.G. Burke, A. Saxena, and J.D. Landes, Met. Trans. A, Vol 22, 1991, p 455
54. P.K. Liaw, G.V. Rao, and M.G. Burke, Mater. Sci. Eng. A, Vol 131, 1991, p 187
55. P.K. Liaw, M.G. Burke, A. Saxena, and J.D. Landes, Fracture Toughness Behavior in Ex-Service Cr-
Mo Steels, 22nd ASTM National Symposium on Fracture Mechanics, STP 1131, ASTM, 1992, p 762–
789
56. P.K. Liaw and A. Saxena, “Crack Propagation Behavior under Creep Conditions,” Int. J. Fract., Vol 54,
1992, p 329–343
57. W.A. Logsdon, P.K. Liaw, A. Saxena, and V.E. Hulina, Eng. Fract. Mech., Vol 25, 1986, p 259
58. A. Saxena, P.K. Liaw, W.A. Logsdon, and V.E. Hulina, Eng. Fract. Mech., Vol 25, 1986, p 289