607Advanced diesel valvetrain system design
© Woodhead Publishing Limited, 2011
large turbine area openings (e.g., at fully open vane position), and product
availability. Moreover, at engine part load even a good VGT may not have
an advantage over the Miller cycle with VVA. Intake VVA with the Miller
cycle, VGT, and low-pressure-loop EGR (or the hybrid EGR system) are
three competing technologies in terms of engine delta P control (reduction)
in the entire engine speed–load domain.
The application of the Miller cycle with VVA on modern high-EGR diesel
engines offers great advantages in pumping loss control for fuel economy and
air system simplication for cost reduction. It can be foreseen that in the future
HCCI, VVA, and VGT will be the three most important technologies for diesel
engines, one for advanced combustion and the other two for advanced air
systems. Since intake VVA (particularly IVC-VVA) is used as an enabler for
HCCI combustion anyway, using the IVC-VVA or the Miller cycle to extend
its functionality to improve the air system will become naturally logical for
product cost saving (e.g., to avoid the expensive VGT).
The conventional rationale for VVA in diesel engines was to use early IVC
to achieve internal charge cooling due to in-cylinder expansion, or to use early/
late IVC to reduce the effective compression ratio to reduce the compression
temperature and NO
x
. With other emissions control technologies widely used on
diesel engines (e.g., cooled external EGR system, DPF), the focus of using VVA
should be placed on pumping loss reduction and fuel economy improvement. In
particular, the VVA with early or late IVC timing is very effective in reducing
engine delta P by raising the intake manifold boost pressure. IVC-VVA and
VGT are two solutions for the problem of high pumping loss in modern diesel
engines. VGT can be more effective than IVC-VVA but VGT does not offer
the other advantages of VVA described earlier. Note that the Miller cycle does
not specify how to use the wastegate.
The theory of using IVC timing to control engine delta P and pumping loss
for turbocharged diesel engines is illustrated by a comprehensive simulation
shown in Fig. 9.12(c), which includes the parametric sensitivity effects of the
following key design parameters: IVC timing, turbine area, turbine wastegate
opening, turbocharger efciency, and engine geometric compression ratio.
The simulation is conducted at 3400 rpm rated power for a high-power-
density engine at 20 bar BMEP with a single-stage wastegated turbocharger.
The EGR rate can be xed at any constant value (zero here without losing
the validity for illustration). The second legend in the gure represents the
baseline system. The air system capabilities of different systems corresponding
to ve different legends are presented in the domain of ‘air–fuel ratio vs.
engine delta P’, and the domain of ‘air–fuel ratio vs. BSFC’. The ideal design
target point at high engine speeds should be located at low engine delta P
(with EGR valve fully open) and sufciently high air–fuel ratio in such an
air system capability domain. The relationship between different systems and
their potentials to reach the ideal design target point are clearly illustrated
in the gure, especially in the gure of the air system capability domains.
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