WWW.WATERPOWERMAGAZINE.COM MAY 2010 25
SAFETY
r Dusting is avoided at all times.
r A lake is an esthetical form of landscaping.
The main disadvantage is that the dams surrounding the facility must
withstand a water pressure for a very long period of time, several
hundreds – or even thousands – of years.
Dams for other purposes like hydro power can, at least theoreti-
cally, be dismantled once past its service life. For dams surrounding
tailings deposits this is not possible unless the tailings are removed,
which is normally unrealistic.
Apart from requiring stable dams, a permanent water cover must
have a suitable catchment area. The catchment must be big enough
to allow a minimum inow of water to safeguard the water cover, i.e.
there must be no risk of the cover drying out. On the other hand the
catchment must be small enough so that ood events can be handled.
This implies that a long term permanent water cover is only possi-
ble where the hydrological conditions are suitable. In this aspect the
north of Sweden is quite favourable.
The outlet also has to be adapted to last over the long term and it
has to be constructed in such a way that it will not need to be manu-
ally operated. It can not be built in concrete as the chemical stability
of concrete is not sufcient to full the structural requirements over
time. The outlet has to be constructed of “natural” materials, which
have proven to endure different chemical conditions, temperature dif-
ferences and water strain over time. Thus it will be constructed as a
free overow weir, entirely carved out of the high quality bedrock
available at site.
SUITABLE CONSTRUCTION MATERIALS
What possibilities are there to design and construct long-term stable
dams? A basic requirement is that the construction material should
be stable under the inuence of a hydraulic gradient over the long-
term. This will almost automatically rule out all manmade materials
which have had very little opportunity to prove themselves resistant
to nature for the time periods required.
In the mining industry the tailing itself is commonly used as con-
struction material for tailings dams. Although not an optimal con-
struction material due to its very ne grained nature, it is possible
to use tailings if proper design considerations are taken, for instance
gentle slopes. Another possibility is to use natural earth material if
available on site or within a reasonable distance.
At the site in Boliden, as in many places far north, the last ice age
has left huge deposits of a competent material -– moraine. Being a
material that has rst been crushed, mixed and transported by a
thousand meter thick ice cover and then left for ten thousand years,
it has proven itself to withstand the forces of nature. It also has the
advantage of being a well known material since it is used as core
material in most earth ll dams in Sweden, as well as in other north-
ern countries.
Since it is desirable for environmental reasons to prevent exposure
of the tailings to oxygen during operation, it is advantageous to build
the dams in advance and create a man made lake into which deposit
of tailings can be sent by the means of oating pipe lines. This can
easily be done with an external building material, unlike when using
tailings from the mining process.
During the early stage of the project an inventory of available
moraine was performed and it was concluded that there was enough
moraine with suitable quality available within or just outside the
planned impoundment. The moraine at site is a broad graded mate-
rial containing silt, sand, gravel and stones. Between 20 and 40% of
the material falls below the No 200 sieve (0.075mm). Figure 2 shows
excavation of moraine during construction of the embankments.
DESIGN
Since the embankment must be a long-term impermeable construc-
tion the design cannot be the same as for conventional hydro power
dams, with a core and lters. This is because the steep pore pressure
gradient through the core would make it vulnerable to internal ero-
sion over the long-term.
The embankment therefore has to be designed in a way that it can
full the requirement of low hydraulic conductivity without the tradi-
tional use of core and lters and be a long term stable construction.
These criteria and the availability of moraine in the vicinity of the
dam site has led to the decision to build the embankment mainly
out of moraine. By constructing the embankment as a more or less
homogenous structure, an impermeable embankment that it not sen-
sitive to internal erosion is achieved.
To achieve stability in the long-term, the slopes of the embank-
ment must be considered. The embankment downstream slope will
be constructed with a 1V:3H slope which gives a slope angle that is
half the angle of internal friction of the moraine. A slope as gentle as
this will remain stable even if fully saturated. This has therefore been
a major stability criterion for the long-term phase.
To protect the slope from rain erosion until proper vegetation has
been established in the rehabilitation phase, the lower part of the
downstream slope will be covered with a two layer erosion protec-
tion. It will be constructed with a 1V:3.3H slope which will also
increase the stability of the slope.
The upstream slope will be constructed with a 1V:2H slope which
is gentle enough during the operational phase. In the long-term phase
the upstream slope will be supported by tailings, hence the upstream
stability will not be an issue during this phase. The slope has been
provided with an erosion protection layer to avoid erosion due to
wave inuence during the operational phase.
A horizontal drainage is placed under the downstream part of the
embankment to help keep the pore pressure low during the opera-
tional phase and increase the leakage control (Figure 3).
The moraine used as the main dam ll material is divided into
two different material types, coarser moraine placed downstream and
ner moraine placed upstream in the cross section. The purpose of
this distinction is to increase the drainage of the downstream part
Foundation (Moraine)
Tailings
Fine moraine
Coarse moraine
Erosion protection
Horizontal drainage
Slope protection
Optical cable-leakage &
pore pressure surveillance
First construction phase
221.5
1V
:2
H
224.5
1V
:3
H
1
V
:3.3
H
Foundation (Moraine)
Tailings
Fine moraine
Coarse moraine
Erosion protection
Horizontal drainage
Slope protection
Pore pressure
First construction phase
221.5
221.5
Fs=2.2
Fs=2.2
Fs=2.1
224.5
224.5
100m beach
1V:2
H
1V
:3
H
1V
:3
H
1
V
:3.3
H
1V:3.
3
H
Operational phase
Long term phase
Foundation (Moraine)
Tailings
Fine moraine
Coarse moraine
Erosion protection
Horizontal drainage
Slope protection
Optical cable-leakage &
pore pressure surveillance
First construction phase
221.5
1V
:2
H
224.5
1V
:3
H
1
V
:3.3
H
Foundation (Moraine)
Tailings
Fine moraine
Coarse moraine
Erosion protection
Horizontal drainage
Slope protection
Pore pressure
First construction phase
221.5
221.5
Fs=2.2
Fs=2.2
Fs=2.1
224.5
224.5
100m beach
1V
:2
H
1V
:3
H
1V
:3
H
1
V
:3.3
H
1V:3.
3
H
Operational phase
Long term phase
Figure 3 – Overview of the cross section design
Figure 4 – Operational and long term phase, result of stability calculation of a fully
functioning embankment section during the operational and remediation phase