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It is particularly important in distilling to preserve the amylolytic enzymes
during kilning. If kilning is man aged correctly the activity of these enzymes
continues beyond mashing, because there is no wort boiling stage, and into
fermentation. Up to 20 per cent of the total alcohol yield can be due to enzymic
activity during this period of secondary conversion (Sim, 1992; Sim and Berry,
1996).
The kilning cycle has a strong effect on the malt’s fermentability, and in the
1990s air-on temperatures were reduced once the benefits were realized. A
typical air-on cycle is now 12 hours at 608C, 12 hou rs at 688C and 6 hours at
728C, whereas previously typical air-on temperatures were 588C, 728C and
788C. It is very important that there is no temperature ramping in the early
stages of kilning as the thermola bile enzymes are at their most vulnerable
then, when the moisture content is high. The advent of indirect kilning,
which was widely introduced in the 1980s as a means of preventing nitrosa-
mine formation, also led to malts having higher fermentabilities, because of
the removal of the passage of combustion compounds through the malt. Malt
produced at a Scottish Saladin maltings that has installed indirect kilning, a
mechanical kiln loader that gives an even malt bed, and uses a modern kilning
cycle, typically has ferm entabilities (%F) of 88–89 per cent. A typical figure
prior to the changes was 86 per cent.
The laboratory-determined %F is used along with the value for the coarse
hwe (%SE7) value to calculate the percent fermentable extract (%FE), from
which a predicted spirit yield (PSY) can be calculated. The laboratory method
for determining a malt sample’s fermentability can suffer from variations that
may be introduced by the yeast, but the prediction equation has been shown to
be very accurate (Dolan, 2000). For malts where sulphur has been burned
during kilning (see below), fermentability results may be artificially depressed
because of the relatively low pHs that are produced in the unbuffered labora-
tory mash. With these malts, spirit yields generally exceed those predicted in
the test.
The ran ge of variation in enzymic activity during kilning is large, as out-
lined below.
During the early stages of kilning, the activities of a- and b-amylase, endo-b-
1,3:1,4 glucanase and the endo- and exo-peptidases continue to increase. In the
final malt, because of the relatively mild kilning conditions used in distilling
practice, levels of a-amylase and the peptidases may exceed those in the ori-
ginal green malt. Only slight losses occur in the final levels of b-amylase and
limit-dextrinase, whereas up to 80 per cent of the endo-b-glucanase activity is
lost. Maltase (a-glucosidase) is very susceptible to temperatures exceeding
508C, and peroxidase and catalase are among the most easily destroyed
enzymes. Acid phosphatase, 6-phytase and lipoxidase lose activity even
under mild kilning conditions, whereas lipase activity survives.
Concentrations of compounds other than enzymes change during kilning.
The amounts of amino acids and some redu cing sugars decrease. Formation of
melanoidins from these two groups of compounds, a common reaction, is
enhanced if the malt is overmodified or is allowed to stew by raising its
temperature while it is relatively wet.
Chapter 2 Malt whiskies: raw materials and processing 57