Руководство по ремонту TORO-151D
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TORO 151
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TORO 151
TKU‐D 01021‐2 RU 4106 1 (278)
1. Ê ×ÈÒÀÒÅËÞ ÄÀÍÍÎÃÎ ÐÓÊÎÂÎÄÑÒÂÀ 9..........................
2. ÎÁÙÈÅ ÏÐÀÂÈËÀ ÒÅÕÍÈÊÈ ÁÅÇÎÏÀÑÍÎÑÒÈ 10...................
2.1. Ïðåäóïðåæäàþùèå çíàêè 11......................................
2.2. Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ýêñïëóàòàöèè 13..........
3. ÎÁÙÈÅ ÇÀÌÅ×ÀÍÈÿ Î ÐÅÌÎÍÒÅ 14................................
3.1. Ðàñïîëîæåíèå ãëàâíîãî âûêëþ÷àòåëÿ 15...........................
3.2. Îáñëóæèâàíèå ãèäðîñèñòåìû 16...................................
3.3. Îáñëóæèâàíèå ýëåêòðè÷åñêîé ñèñòåìû 17..........................
3.4. Îáñëóæèâàíèå àêêóìóëÿòîðà 18...................................
3.5. Ñâàðêà 19.......................................................
3.6. Áëîêèðîâêà ìàøèíû äëÿ âûïîëíåíèÿ ðåìîíòíûõ ðàáîò 20...........
3.7. Ïîäúåì 21.......................................................
4. ÊÎÐÏÓÑÍÛÅ ÊÎÍÑÒÐÓÊÖÈÈ 24.....................................
4.1. Óñòðîéñòâà áëîêèðîâêè 24........................................
4.1.1. Øòàíãà áëîêèðîâêè ïîëóðàì 24..................................
4.1.2. Îïîðíàÿ øòàíãà ñòðåëû 25......................................
4.2. Ñðåäíåå øàðíèðíîå ñîåäèíåíèå 29.................................
4.2.1. Âåðõíåå ñðåäíåå øàðíèðíîå ñîåäèíåíèå 29........................
4.2.2. Ïàëåö íèæíåãî øàðíèðà 30.....................................
4.2.3. Äåìîíòàæ ñðåäíèõ øàðíèðíûõ ñîåäèíåíèé 31.....................
4.2.4. Ìîíòàæ ñðåäíåãî øàðíèðíîãî ñîåäèíåíèÿ 33......................
4.2.5. Ðåãóëèðîâêà ñðåäíåãî øàðíèðíîãî ñîåäèíåíèÿ 35..................
4.3. Ìîñò ñ áàëàíñèðíîé ïîäâåñêîé êîëåñ 36............................
4.3.1. Ðàçáîðêà ìîñòà ñ áàëàíñèðíîé ïîäâåñêîé 37.......................
4.3.2. Ñáîðêà 39......................................................
4.4. Ïàëüöû 40.......................................................
4.4.1. Îñîáåííîñòè êîíñòðóêöèè 40....................................
4.4.2. Äåìîíòàæ ïàëüöà 41............................................
4.4.3. Äåìîíòàæ ïàëüöà ïðè ïîìîùè ñúåìíèêà 41.......................
4.4.4. Äåìîíòàæ ïàëüöåâ áåç ñïåöèàëüíîãî èíñòðóìåíòà 42...............
4.4.5. Ìîíòàæ ïàëüöà 42..............................................
4.5. Ïîäúåìíàÿ êîíñîëü 43............................................
4.5.1. Îñîáåííîñòè êîíñòðóêöèè 43....................................
4.5.2. Çàìåíà âòóëêè 43...............................................
4.6. Ðåãóëèðîâêà ñòîïîðîâ êîâøà 44...................................
4.7. Äåìîíòàæ êîâøà 46..............................................
4.8. Óñòàíîâêà êîâøà 48..............................................
4.9. Ñâàðêà 50.......................................................
4.9.1. Ìåðû ïðåäîñòîðîæíîñòè ïåðåä ñâàðî÷íûìè ðàáîòàìè 50...........
4.9.2. Îñíîâíûå òðåáîâàíèÿ ê êà÷åñòâó 51..............................
4.9.3. Ñâàðî÷íûå ðàáîòû íà êîíñòðóêöèÿõ ðàìû 51......................
4.9.4. Ñâàðî÷íûå ðàáîòû íà êîâøå 52...................................
4.9.5. Ðàçäåëêà êðîìîê 52.............................................
4.9.6. Ðàáî÷àÿ òåìïåðàòóðà è ïðåäâàðèòåëüíûé íàãðåâ 53................
4.9.7. Ïîäâîäèìàÿ òåïëîòà – ÷èñëî ïðîõîäîâ ïðè ñâàðêå 54...............
4.9.8. Ñâàðêà ñ äðóãèìè ìàðêàìè ñòàëè 55..............................
4.9.9. Ãàçîâàÿ ðåçêà 56................................................
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TORO 151
TKU‐D 01021‐2RU41062 (278)
5. ÑÈÑÒÅÌÀ ÑÌÀÇÊÈ 59................................................
5.1. Îïèñàíèå ñèñòåìû 60.............................................
5.2. Ôóíêöèîíàëüíîå îïèñàíèå êîìïîíåíòîâ 61.........................
5.3. Äåìîíòàæ óçëà ñìàçêè 63.........................................
5.4. Óñòàíîâêà óçëà ñìàçêè 65.........................................
5.5. Ïðîâåðêà è ðåãóëèðîâêà 68........................................
5.5.1. Çàïîëíåíèå ðåçåðâóàðà äëÿ ñìàçêè 68............................
5.5.2. Äåàýðàöèÿ íàñîñà 68............................................
5.5.3. Ãëàâíûé òðóáîïðîâîä 68........................................
5.5.4. Ðåãóëèðîâêà äîçàòîðà 69........................................
5.6. Îáùàÿ èíôîðìàöèÿ î ïîèñêå íåèñïðàâíîñòåé 70....................
6. ÑÈÑÒÅÌÀ ÏÎÆÀÐÎÒÓØÅÍÈÿ 72.....................................
6.1. Îïèñàíèå ñèñòåìû 72.............................................
6.2. Òåõíè÷åñêèå äàííûå 73...........................................
6.3. Ýêñïëóàòàöèÿ ñèñòåìû 74.........................................
6.3.1. Ýêñïëóàòàöèÿ ñèñòåìû Ansul 74.................................
7. ÊÀÁÈÍÀ 76...........................................................
7.1. Ïðèáîðíàÿ ïàíåëü 77.............................................
7.2. Ôóíêöèîíàëüíîå îïèñàíèå êîìïîíåíòîâ 78.........................
7.2.1. Ðû÷àã ðóëåâîãî óïðàâëåíèÿ 78...................................
7.2.2. Ðû÷àãè óïðàâëåíèÿ ñòðåëîé è êîâøîì 78..........................
7.2.3. Ïåðåêëþ÷àòåëü ïåðåäà÷ 78......................................
7.2.4. Ïåäàëü òîðìîçà 78..............................................
7.2.5. Ïåäàëü ãàçà 78.................................................
7.3. Äåìîíòàæ ñèäåíüÿ êàáèíû 79.....................................
7.4. Óñòàíîâêà ñèäåíüÿ êàáèíû 79.....................................
8. ÑÈËÎÂÎÉ ÓÇÅË 81...................................................
8.1. Äâèãàòåëü 81.....................................................
8.1.1. Òåõíè÷åñêèå õàðàêòåðèñòèêè 81.................................
8.1.2. Çàïóñê äâèãàòåëÿ îò âñïîìîãàòåëüíîé áàòàðåè 84..................
8.1.3. Ïåðåçàïóñê äâèãàòåëÿ ïîñëå âûðàáîòêè âñåãî òîïëèâà 85...........
8.1.4. Çàìåíà ìîòîðíîãî ìàñëà è ôèëüòðà 86............................
8.1.5. Ïðîâåðêà êðåïëåíèé äâèãàòåëÿ 87................................
8.1.6. Äåìîíòàæ äâèãàòåëÿ 89.........................................
8.1.7. Óñòàíîâêà äâèãàòåëÿ 94.........................................
8.2. Òîïëèâíàÿ ñèñòåìà 97.............................................
8.2.1. Îïèñàíèå ñèñòåìû 97...........................................
8.2.2. Òîïëèâíûé ôèëüòð 97...........................................
8.2.3. Òîïëèâîïðîâîäû 97.............................................
8.3. Âîçäóøíûé ôèëüòð 98............................................
8.3.1. Îïèñàíèå ñèñòåìû 98...........................................
8.3.2. Âîçäóøíûé ôèëüòð 99..........................................
8.3.3. Èíäèêàòîð ñîïðîòèâëåíèÿ 99....................................
8.4. Ñèñòåìà âûõëîïíûõ ãàçîâ 100......................................
8.4.1. Îïèñàíèå ñèñòåìû 100...........................................
8.4.2. Âûõëîïíûå ãàçû 100.............................................
8.4.3. Êàòàëèòè÷åñêèé êîíâåðòåð 100...................................
8.4.4. Îáñëóæèâàíèå êàòàëèòè÷åñêîãî êîíâåðòåðà 101....................
8.4.5. Äåìîíòàæ êàòàëèòè÷åñêîãî êîíâåðòåðà 101........................
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TORO 151
TKU‐D 01021‐2 RU 4106 3 (278)
8.4.6. Óñòàíîâêà êàòàëèòè÷åñêîãî êîíâåðòåðà 101........................
8.5. Òóðáîíàãíåòàòåëü (DEUTZ BF6L 914) 102............................
8.5.1. Îáñëóæèâàíèå òóðáîíàãíåòàòåëÿ 102..............................
8.5.2. Äåìîíòàæ òóðáîíàãíåòàòåëÿ 102..................................
8.6. Íàñîñû 103.......................................................
8.7. Ñèñòåìà îõëàæäåíèÿ 104...........................................
8.7.1. Îïèñàíèå ñèñòåìû 104...........................................
8.7.2. Ôóíêöèîíàëüíîå îïèñàíèå êîìïîíåíòîâ 104........................
8.7.3. Î÷èñòêà âîçäóõîâîäîâ ñèñòåìû îõëàæäåíèÿ äâèãàòåëÿ 104..........
8.7.4. Äåìîíòàæ è óñòàíîâêà ñèñòåìû îõëàæäåíèÿ 104....................
9. ÒÐÀÍÑÌÈÑÑÈÿ 106....................................................
9.1. Îïèñàíèå ñèñòåìû 107.............................................
9.2. Ãèäðàâëèêà òðàíñìèññèè 108.......................................
9.3. Òðàíñìèññèÿ 108..................................................
9.3.1. Êîðîáêà ïåðåäà÷ 108.............................................
9.3.2. Ôèëüòð òðàíñìèññèè 109.........................................
9.3.3. Ïåðåêëþ÷åíèå ïåðåäà÷ 110.......................................
9.3.4. Èíñòðóêöèè ïî çàïðàâêå 112......................................
9.3.5. Îáùàÿ èíôîðìàöèÿ î ïîèñêå íåèñïðàâíîñòåé 114...................
9.4. Îõëàæäåíèå òðàíñìèññèÿ 117.......................................
9.4.1. Îïèñàíèå ñèñòåìû 117...........................................
9.4.2. Äåìîíòàæ è óñòàíîâêà ñèñòåìû îõëàæäåíèÿ
òðàíñìèññèîííîãî ìàñëà 117......................................
9.5. Ãèäðîòðàíñôîðìàòîð 118..........................................
9.5.1. Îïèñàíèå ñèñòåìû 118...........................................
9.5.2. Ôóíêöèîíàëüíîå îïèñàíèå êîìïîíåíòîâ 119........................
9.5.3. Çàìåíà ãèäðîòðàíñôîðìàòîðà 120.................................
9.6. Êîëåñà 122........................................................
9.6.1. Äåìîíòàæ øèí 123..............................................
9.6.2. Óñòàíîâêà øèí 126..............................................
9.6.3. Îáîä êîëåñà 127.................................................
9.6.4. Êîíñòðóêöèÿ è ôóíêöèè êîìïîíåíòîâ âíåäîðîæíûõ øèí 131........
9.6.5. Ìîíòàæ è äåìîíòàæ øèí 131.....................................
9.7. Ìîñòû 137........................................................
9.7.1. Òåõíè÷åñêèå õàðàêòåðèñòèêè 137.................................
9.7.2. Ïëàíåòàðíàÿ ñòóïèöà è çàìåíà ìàñëà äèôôåðåíöèàëà 138...........
9.7.3. Ïðîâåðüòå çàòÿæêó ôëàíöåâ è áîëòîâ ñèëîâîãî ïðèâîäà 139..........
9.7.4. Äåìîíòàæ çàäíåãî ìîñòà 140......................................
9.7.5. Óñòàíîâêà çàäíåãî ìîñòà 142......................................
9.7.6. Äåìîíòàæ ïåðåäíåãî ìîñòà 143...................................
9.7.7. Óñòàíîâêà ïåðåäíåãî ìîñòà 146...................................
9.7.8. Äåìîíòàæ êðûøåê êîëåñ 147.....................................
9.7.9. Óñòàíîâêà êðûøåê êîëåñ 147.....................................
9.8. Êàðäàííûå âàëû 148...............................................
9.8.1. Îáùåå òåõíè÷åñêîå îáñëóæèâàíèå è ïðîâåðêè 148..................
9.8.2. Äåìîíòàæ êàðäàííîãî âàëà 149...................................
9.8.3. Óñòàíîâêà êàðäàííîãî âàëà 150...................................
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TORO 151
TKU‐D 01021‐2RU41064 (278)
10. ÎÁÙÀÿ ÃÈÄÐÀÂËÈÊÀ 152............................................
10.1. Ãèäðàâëè÷åñêîå ìàñëî 152..........................................
10.2. Ñõåìà ãèäðàâëèêè 153.............................................
10.3. Îáñëóæèâàíèå ãèäðîñèñòåìû 154...................................
10.3.1. Îáùàÿ èíôîðìàöèÿ î ïîèñêå íåèñïðàâíîñòåé 155...................
10.3.2. Îñíîâíûå ïðè÷èíû íåèñïðàâíîñòåé â ñèñòåìå ãèäðàâëèêè 156.......
10.3.3. Ïðîâåðêà ñèñòåìû ãèäðàâëèêè íà óòå÷êè 157.......................
10.3.4. Çàïóñê ïðè íèçêîé òåìïåðàòóðå 158...............................
10.3.5. Ïðåäîòâðàùåíèå îáðàçîâàíèÿ êàâèòàöèé 158.......................
10.3.6. Ìàñëÿíûå ôèëüòðû 159..........................................
10.3.7. Îáñëóæèâàíèå ôèëüòðîâ 159.....................................
10.3.8. Óðîâåíü ìàñëà â áàêå 159.........................................
10.3.9. Õðàíåíèå ìàñëà è îáðàùåíèÿ ñ íèì 160............................
10.4. Ìàñëÿíûé áàê ãèäðàâëè÷åñêîé ñèñòåìû 161.........................
10.4.1. Îñîáåííîñòè êîíñòðóêöèè 161....................................
10.4.2. Ôóíêöèîíàëüíîå îïèñàíèå êîìïîíåíòîâ 162........................
10.4.3. Çàìåíà ýëåìåíòà ôèëüòðà 163....................................
10.4.4. Çàìåíà ìàñëà â ãèäðàâëè÷åñêîé ñèñòåìå 163........................
10.4.5. Ðåìîíò áàêà 166.................................................
10.4.6. Çàìåíà óïëîòíåíèÿ êðûøêè ãèäðàâëè÷åñêîãî áàêà 167..............
10.5. Ëèíèè âñàñûâàíèÿ 168.............................................
10.5.1. Îñîáåííîñòè êîíñòðóêöèè 168....................................
10.6. Äàâëåíèå ñèñòåìû óïðàâëÿþùåãî äàâëåíèÿ 169......................
10.6.1. Ñõåìà ñèñòåìû óïðàâëÿþùåãî äàâëåíèÿ 169........................
10.6.2. Áëîê ñèñòåìû óïðàâëÿþùåãî äàâëåíèÿ 170.........................
10.7. Êëàïðàí ðåãóëèðîâàíèÿ íàãðóçêè 171...............................
10.8. Ãèäðàâëèêà óïðàâëåíèÿ äðîññåëüíîé çàñëîíêîé 172..................
10.8.1. Êëàïàí ïåäàëè ãàçà 173..........................................
10.8.2. Öèëèíäð ïåäàëè ãàçà/îñòàíîâêè 173...............................
10.8.3. Äåìîíòàæ öèëèíäðà ïåäàëè ãàçà/îñòàíîâêè 174.....................
10.8.4. Óñòàíîâêà öèëèíäðà ïåäàëè ãàçà/îñòàíîâêè 175.....................
10.9. Òî÷êè èçìåðåíèÿ äàâëåíèÿ 176.....................................
10.10. Øëàíãè è òðóáîïðîâîäû 178......................................
10.10.1. Ìàðêèðîâêà ãèäðàâëè÷åñêèõ øëàíãîâ 180.........................
10.11. Îõëàäèòåëü ãèäðàâëè÷åñêîãî ìàñëà 181............................
10.11.1. Îïèñàíèå ñèñòåìû 181...........................................
10.11.2. Îïèñàíèå ñèñòåìû 181...........................................
10.11.3. Î÷èñòêà ñåðäöåâèíû îõëàäèòåëÿ ãèäðàâëè÷åñêîãî ìàñëà 182........
10.12. Íàñîñû 183.......................................................
10.12.1. Øåñòåðåí÷àòûé íàñîñ P301.1 183.................................
10.12.2. Øåñòåðåí÷àòûé íàñîñ P301.2 184.................................
10.12.3. Çàïóñê íîâûõ íàñîñîâ 184........................................
10.12.4. Äåìîíòàæ øåñòåðåí÷àòîãî íàñîñà 184.............................
10.12.5. Óñòàíîâêà øåñòåðåí÷àòîãî íàñîñà 186.............................
10.13. Ïðîâåðêà è ðåãóëèðîâêà 187.......................................
10.13.1. Èñïûòàíèå ñèñòåìû óïðàâëÿþùåãî äàâëåíèÿ 187...................
10.13.2. Èñïûòàíèå êëàïàíà ðåãóëèðîâàíèÿ íàãðóçêè 188...................
10.14. Ñèìâîëû ãèäðàâëè÷åñêèõ êîìïîíåíòîâ 189.........................
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TORO 151
TKU‐D 01021‐2 RU 4106 5 (278)
11. ÓÏÐÀÂËÅÍÈÅ ÄÂÈÆÅÍÈÅÌ 196.......................................
11.1. Ãèäðàâëè÷åñêèå êîìïîíåíòû 196...................................
11.2. Îïèñàíèå ñèñòåìû 197.............................................
11.2.1. Áëîêèðîâêè áåçîïàñíîñòè 197....................................
11.3. Ôóíêöèîíàëüíîå îïèñàíèå êîìïîíåíòîâ 198.........................
11.3.1. Ãëàâíûé êëàïàí ðóëåâîãî óïðàâëåíèÿ 198..........................
11.3.2. Áëîê ñèñòåìû óïðàâëÿþùåãî äàâëåíèÿ 200.........................
11.3.3. Öèëèíäð ðóëåâîãî óïðàâëåíèÿ 200................................
11.3.4. Øåñòåðåí÷àòûé íàñîñ 200........................................
11.3.5. Êëàïàí ðåãóëèðîâàíèÿ íàãðóçêè 200..............................
11.4. Öèëèíäð ðóëåâîãî óïðàâëåíèÿ 201..................................
11.4.1. Äåìîíòàæ öèëèíäðà ðóëåâîãî óïðàâëåíèÿ 203......................
11.4.2. Óñòàíîâêà öèëèíäðà ðóëåâîãî óïðàâëåíèÿ 204......................
11.4.3. Äåìîíòàæ öèëèíäðà 205.........................................
11.4.4. Îñìîòð è ðåìîíò 206.............................................
11.4.5. Ñáîðêà è óñòàíîâêà 206..........................................
11.5. Ïðîâåðêà è ðåãóëèðîâêà 207........................................
11.5.1. Èñïûòàíèÿ áàéïàñà öèëèíäðà ðóëåâîãî óïðàâëåíèÿ 207.............
11.5.2. Èñïûòàíèÿ ãèäðàâëè÷åñêîãî äàâëåíèÿ ðóëåâîãî óïðàâëåíèÿ 211.....
12. ÃÈÄÐÀÂËÈÊÀ ÑÒÐÅËÛ/ÊÎÂØÀ 213...................................
12.1. Ñõåìà ãèäðàâëèêè 213.............................................
12.2. Îïèñàíèå ñèñòåìû 214.............................................
12.2.1. Áëîêèðîâêè áåçîïàñíîñòè 214....................................
12.3. Ôóíêöèîíàëüíîå îïèñàíèå êîìïîíåíòîâ 215.........................
12.3.1. Ãëàâíûé êëàïàí êîâøà 215.......................................
12.3.2. Ðû÷àãè óïðàâëåíèÿ ñòðåëîé è êîâøîì 216..........................
12.3.3. Öèëèíäð íàêëîíà 217............................................
12.3.4. Öèëèíäð ïîäúåìà 217............................................
12.3.5. Íàñîñ 217.......................................................
12.4. Ýæåêòîðíûé êîâø (çàêàçûâàåòñÿ îòäåëüíî) 218.....................
12.4.1. Îïèñàíèå ñèñòåìû 218...........................................
12.4.2. Ñîñòàâíûå ÷àñòè 218............................................
12.5. Öèëèíäðû ïîäúåìà è íàêëîíà 219..................................
12.5.1. Äåìîíòàæ öèëèíäðà íàêëîíà 221..................................
12.5.2. Äåìîíòàæ öèëèíäðà ïîäúåìà 222.................................
12.5.3. Îñìîòð è ðåìîíò 223.............................................
12.5.4. Ñáîðêà è óñòàíîâêà 223..........................................
12.6. Ïðîâåðêà è ðåãóëèðîâêà 224........................................
12.6.1. Èñïûòàíèÿ ïîä äàâëåíèåì ñèñòåìû ãèäðàâëèêè ñòðåëû/êîâøà 224....
12.6.2. Èñïûòàíèÿ öèëèíäðà ïîäúåìà íà óòå÷êè 225.......................
12.6.3. Èñïûòàíèÿ öèëèíäðà íàêëîíà íà óòå÷êè 227.......................
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TORO 151
TKU‐D 01021‐2RU41066 (278)
13. ÒÎÐÌÎÇÍÀß ÑÈÑÒÅÌÀ 229............................................
13.1. Ãèäðàâëè÷åñêèå êîìïîíåíòû 229...................................
13.2. Îïèñàíèå ñèñòåìû 230.............................................
13.2.1. Ñèñòåìà ðàáî÷åãî òîðìîçà 230....................................
13.2.2. Ñòîÿíî÷íûé òîðìîç 231..........................................
13.3. Ôóíêöèîíàëüíîå îïèñàíèå êîìïîíåíòîâ 233.........................
13.3.1. Çàãðóçî÷íûé êëàïàí òîðìîçà 233..................................
13.3.2. Êëàïàí ïåäàëè òîðìîçà 237.......................................
13.4. Ïðîâåðüòå àêêóìóëÿòîðû äàâëåíèÿ 238.............................
13.4.1. Îáùàÿ èíôîðìàöèÿ 238..........................................
13.4.2. Ïåðåçàðÿäêà àêêóìóëÿòîðîâ ñ ýëàñòè÷íîé äèàôðàãìîé 240..........
13.5. Ïðîäóâêà òîðìîçîâ 242............................................
13.5.1. Îïèñàíèå ñèñòåìû 242...........................................
13.6. Àâòîìàòè÷åñêîå âêëþ÷åíèå òîðìîçà 243............................
13.7. Äåìîíòàæ òîðìîçîâ 244...........................................
13.8. Ìîíòàæ òîðìîçîâ 244.............................................
13.9. Äåìîíòàæ êëàïàíà çàãðóçêè òîðìîçà 245...........................
13.10. Óñòàíîâêà êëàïàíà çàãðóçêè òîðìîçà 246...........................
13.11. Äåìîíòàæ è óñòàíîâêà ïðèâîäà 248................................
13.12. Ïðîâåðêà è ðåãóëèðîâêà 249.......................................
13.12.1. Ñåðâèñíûå ïðîâåðêè ãèäðàâëè÷åñêîé ñèñòåìû òîðìîçîâ 249.........
13.12.2. Ïðîâåðêà òîðìîçà 252...........................................
13.12.3. Ïðîâåðêà àêêóìóëÿòîðîâ òîðìîçîâ 253............................
13.12.4. Èçìåðåíèå ïðåäâàðèòåëüíî çàãðóæåííîãî
äàâëåíèÿ â àêêóìóëÿòîðàõ 253....................................
13.12.5. Èçìåðåíèå èçíîñà âêëàäûøà 254..................................
13.12.6. Çàìåíà è ðåãóëèðîâêà âêëàäûøà ïàðêîâî÷íîãî òîðìîçà 255..........
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TORO 151
TKU‐D 01021‐2 RU 4106 7 (278)
14. ÎÁÙÀÿ ÝËÅÊÒÐÎÑÈÑÒÅÌÀ 258.......................................
14.1. Îïèñàíèå ñèñòåìû 258.............................................
14.2. Îãíè 259..........................................................
14.2.1. Õîäîâûå îãíè 259................................................
14.2.2. Ïàðêîâî÷íûå îãíè 259...........................................
14.2.3. Ñòîï‐ñèãíàëû è óêàçàòåëè ïîâîðîòîâ 259...........................
14.2.4. Ñèãíàëüíàÿ ëàìïà: ïðîáëåñêîâûé ìàÿ÷îê (ïî îòäåëüíîìó çàêàçó) 259.
14.3. Çâóêîâîé ñèãíàë è ñèãíàë äâèæåíèÿ çàäíèì õîäîì 260...............
14.3.1. Çâóêîâîé ñèãíàë 260.............................................
14.3.2. Çâóêîâîé ñèãíàë (çàêàçûâàåòñÿ îòäåëüíî)
è ñâåòîâîé èíäèêàòîð äâèæåíèÿ çàäíèì õîäîì 260..................
14.4. Àâàðèéíûé îñòàíîâ 260...........................................
14.5. Ïðåäóïðåäåíèå è àâàðèéíîå ñîñòîÿíèå 260...........................
14.6. Áàòàðåè 261.......................................................
14.6.1. Òåõíè÷åñêèå õàðàêòåðèñòèêè áàòàðåè 261.........................
14.6.2. Äåìîíòàæ áàòàðåé 264...........................................
14.6.3. Óñòàíîâêà áàòàðåé 264...........................................
14.7. Ãåíåðàòîð ïåðåìåííîãî òîêà 265....................................
14.7.1. Äåìîíòàæ ãåíåðàòîðà ïåðåìåííîãî òîêà 265........................
14.7.2. Óñòàíîâêà ãåíåðàòîðà ïåðåìåííîãî òîêà 265........................
14.8. Àâòîìàòè÷åñêèå ïðåäîõðàíèòåëè 265................................
14.8.1. Îïèñàíèÿ è íîìèíàëû àâòîìàòè÷åñêèõ ïðåäîõðàíèòåëåé 265........
14.9. Ïðèáîðíàÿ ïàíåëü 266.............................................
14.9.1. Ïðîâåðêà ñèñòåì àâàðèéíîãî îñòàíîâà è çàãëóøåíèÿ 267.............
14.10. Êàê ÷èòàòü ýëåêòðîñõåìû 270.....................................
14.10.1. Ìàðêèðîâêà 270.................................................
14.10.2. Ìàðêèðîâêà èñïîëíèòåëüíûõ ìåõàíèçìîâ 270......................
14.10.3. Ðàñïîëîæåíèå ÷àñòåé 272........................................
14.10.4. Ïîðÿäêîâûé íîìåð 272...........................................
14.10.5. Ìàðêèðîâêà êàáåëåé 272.........................................
14.10.6. Ëèñòû ÷åðòåæà 273..............................................
14.11. Ýëåêòðè÷åñêèå ñõåìû 275.........................................
15. ÏÐÈËÎÆÅÍÈß 277....................................................
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TORO 151
TKU‐D 01021‐2RU41068 (278)
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Ê ×ÈÒÀÒÅËÞ ÄÀÍÍÎÃÎ ÐÓÊÎÂÎÄÑÒÂÀ
TORO 151
TKU‐D 01021‐2 RU 4106 9 (278)
1. Ê ×ÈÒÀÒÅËÞ ÄÀÍÍÎÃÎ ÐÓÊÎÂÎÄÑÒÂÀ
Öåëüþ äàííîãî ðóêîâîäñòâà ÿâëÿåòñÿ îçíàêîìëåíèå ïåðñîíàëà ðåìîíòíûõ ìàñòåðñêèõ
ñ ïðàâèëüíûìè è áåçîïàñíûìè ïðîöåäóðàìè ïðè ðàáîòå íà ïîäçåìíîì ïîãðóç÷èêå Toro
è âî âðåìÿ åãî ðåìîíòà.  äàííîì ðóêîâîäñòâå íå ðàññìàòðèâàþòñÿ îáû÷íûå ïðîöåäóðû
åæåäíåâíîãî òåõíè÷åñêîãî îáñëóæèâàíèÿ. Ýòè èíñòðóêöèè èçëîæåíû â Ðóêîâîäñòâå
ïî òåõíè÷åñêîìó îáñëóæèâàíèþ.
Îïèñàííûå â äàííîì ðóêîâîäñòâå ïðîöåäóðû ìîæåò âûïîëíÿòü òîëüêî íàäëåæàùèì
îáðàçîì îáó÷åííûé è óïîëíîìî÷åííûé êîìïàíèåé ïåðñîíàë. Îñóùåñòâëÿþùèé
òåõíè÷åñêîå îáñëóæèâàíèå ïåðñîíàë äîëæåí îçíàêîìèòüñÿ ñ ìàøèíîé è ïîíÿòü
Èíñòðóêöèè ïî ýêñïëóàòàöèè è îáñëóæèâàíèþ, à òàêæå èíñòðóêöèè ïî òåõíèêå
áåçîïàñíîñòè îáùåãî õàðàêòåðà ïåðåä òåì, êàê ïðèñòóïèòü ê ýêñïëóàòàöèè,
îáñëóæèâàíèþ èëè ðåìîíòó ìàøèíû.
Ïåðåä òåì, êàê ïðèñòóïèòü ê ðàáîòå, âñå, êòî ýêñïëóàòèðóåò, âîäèò,
îáñëóæèâàåò èëè ðåìîíòèðóåò ìàøèíû TORO äîëæíû ïðî÷èòàòü è ïîíÿòü
Èíñòðóêöèè ïî ýêñïëóàòàöèè è îñîáåííî Èíñòðóêöèè ïî òåõíèêå
áåçîïàñíîñòè.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ
Âî âðåìÿ ðàáîòû âñåãäà ñëåäóåò ïðèíèìàòü âî âíèìàíèå òðåáîâàíèÿ äåéñòâóþùåãî
çàêîíîäàòåëüñòâà, à òàêæå ìåñòíûõ íîðì è ïðàâèë òåõíèêè áåçîïàñíîñòè, êàñàþùèõñÿ
ïðåäîòâðàùåíèÿ íåñ÷àñòíûõ ñëó÷àåâ è çàùèòû îêðóæàþùåé ñðåäû. Ñîáëþäåíèå
îáùåïðèçíàííûõ òåõíè÷åñêèõ íîðì è ïðàâèë îáåñïå÷èò ïðîôåññèîíàëüíóþ è
áåçîïàñíóþ ýêñïëóàòàöèþ ìàøèíû.
 ñëó÷àå íåîáõîäèìîñòè âûïîëíåíèÿ ñëîæíûõ ðàáîò ïî îáñëóæèâàíèþ è ðåìîíòó
îáðàòèòåñü â áëèæàéøèé ñåðâèñíûé öåíòð êîìïàíèè Sandvik Mining and Construction.
Êâàëèôèöèðîâàííûé ñåðâèñíûé ïåðñîíàë êîìïàíèè Sandvik Mining and Construction,
îñíàùåííûé ñïåöèàëüíûìè èíñòðóìåíòàìè, ÿâëÿåòñÿ ãàðàíòèåé óñïåøíîãî ðåìîíòà.
Íåïðåðûâíûå êîíñòðóêòîðñêî‐èññëåäîâàòåëüñêèå ðàáîòû ïî ñîâåðøåíñòâîâàíèþ
ìàøèí TORO äëÿ ïîäçåìíûõ ðàçðàáîòîê ìîãëè ïðèâåñòè ê èçìåíåíèÿì â ìàøèíàõ, íå
îòðàæåííûì â íàñòîÿùåì ðóêîâîäñòâå.
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