Surface chemistry of
food,
packaging and biopolymer materials 53
Table 4.1 Sutface energies for some polymers (mj/m^)
PE PET PVP TPX PMMA PVCH PS
32.0 ± 1.6 38.0 ± 2 50.0 ± 2.0 21.5 ± 0.1 40.0 ± 0.2 29.0 ± 1.0 30.0 ± 1.0
PVCH,
poly (vinylcyclohexane); PE, polyethylene; PET, poly (ethylene terephthalate); TPX, poly
(4-methyl-1-pentene); PS, polystyrene; PVP, poly (2-vinylpyridine); PMMA, poly (methyl methacrylate).
From Tirrell (1996).
packages, particularly those composed of laminated materials. Without adequate
adhesion, food may become contaminated with food-borne organisms or extraneous
materials (Ozdemir et
al.,
1999).
Some technologies that have been developed to improve the surface energy of food
packaging polymers include flame, corona, and plasma treatments, the latter being
considered the most effective. Plasma treatments can drastically increase bond
strengths (adhesion) of commonly used packaging polymers. For example, the bond
strength of LDPE and PP increased 20-fold and
7-fold,
respectively, compared to
untreated films (Ozdemir et ai, 1999). Plasma treatments have also been reported as
effective in improving adhesion between a polymer and a metal substrate in the
absence of an adhesive (Sapieha et al., 1993;
O'Kell
et al., 1995). Figure 4.3 shows
the peel strength of air- and nitrogen-plasma-treated aluminum/PE/aluminum lami-
nates prepared by direct melting and pressing of PE films onto the aluminum sub-
strates without any adhesives. Peel strength values of air-plasma-treated PE samples
were considerably higher than those of nitrogen-plasma-treated counterparts. A
70-
to
75-fold increase in peel strength improvement was achieved at the PE/aluminum
interface of air-plasma-treated samples, compared
to
only
3-
to
6-fold
increases follow-
ing exposure to nitrogen treatment. The improvement in peel strength was due to the
incorporation of 02-containing
fimctional
groups into the PE surface during the plasma
treatment. In addition, the peel strength improvement between polymer-polymer and/or
polymer-metal interfaces without the use of adhesives following exposure to a plasma
treatment can significantly limit the use of volatile organic solvents. Eliminating these
volatile substances
fi*om
adhesive formations will reduce damage to the environment
and limit health risks
fi-om
these hazardous solvents (Ozdemir et al, 1999).
Surface properties of conventional plastic films can be modified by biopolymer
coating. Whey protein has been coated onto plastic films to increase the surface
energy of the plastic films to be hydrophilic (Hong et ai, 2004).
With respect to the adhesion of food materials to synthetic package surfaces, most
studies in
the
literature are empirical, without taking into account
the
existing theoretical
adhesion models (Michalski et
al.,
1997). Oil raises most concerns, because adhesion
of fat or oil on packages increases recycling costs and enhances interactions that may
alter the food product, leading to a poor product appearance. Michalski et al (1998)
studied the phenomenon using virgin olive oil, refined first-draft sunflower oil, soy-
bean
oil,
and pure white vaseline oil to test
the
correlation between model-predicted and
experimental adhesion. Low-density polyethylene (LDPE), polyethylene terephthalate