ASME Section VIII div 2 2010. ASME Boiler and Pressure Vessel Code. Alternative Rules
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2010 SECTION VIII, DIVISION 2
2-23
Table 2.D.3 – Manufacturer’s Data Report Forms
FORM A-1 MANUFACTURER’S DATA REPORT FOR PRESSURE VESSELS
As Required by the Provisions of the ASME Code Rules, Section VIII, Division 2
1.
Manufactured and certified by 1
(Name and address of manufacturer)
2. Manufactured for 2
(Name and address of purchaser)
3. Location of installation 3
(Name and address)
4. Type
5
7
8
9
11
Horiz. or vert. tank Mfr.’s Serial No. CRN Drawing No. Nat'l. Bd. No. Year built
5.
The chemical and physical properties of all parts meet the requirements of material specifications of the ASME BOILER AND PRESSURE VESSEL CODE. The design,
construction, and workmanship conform to ASME Code, Section VIII, Division 2.
12 12 13
Year Addenda date Code case No.
Items 6 to 11 incl. to be completed for single wall vessels, jackets of jacketed vessels, or shells of heat exchangers
6.
Shell
15
16
17
18
19
Material (Spec. No., Grade) Nom. thk. Corr. allow. diameter Length (overall)
7. Seams
20
21
22
Longitudinal Heat treatment Nondestructive Examination
23
21
24
25
Girth Heat treatment Nondestructive Examination No. of Courses
8. Heads: (a) Matl.
15,20,21,22 (b) Matl.
15,20,21,22
Spec., No., Grade Spec., No., Grade
Location
(Top, Bottom, End)
Minimum
Thickness
Corrosion
Allowance
Crown
Radius
Knuckle
Radius
Elliptical Ratio Conical Apex
Angle
Hemispherical
Radius
Flat Diameter Side to Pressure
(Convex or Concave)
(a) 26 17
(b)
9. If removable, bolts used (describe other fastenings): 27
Matl. Spec. No. Grade Size Number
10. Jacket closure 28 If bar, give dimensions
If bolted, describe or sketch.
Describe as ogee and weld, bar. etc
11. MAWP 29 29 at max. temp. 30 30 Min. design metal temp. 32 at 32
(internal) (external) (internal) (external)
Impact test 31 At test temperature of 31
Hydro., pneu., or comb test pressure 33
Items 12 and 13 to be completed for tube sections
12.
Tubesheets 15
16
17
Stationary matl. (Spec. No.,
Grade)
Diam. (Subject to pressure) Nom. thk. Corr. Allow. Attach. (wld., bolted)
15
16
17
Floating matl. (Spec. No.,
Grade)
(Diam.) Nom. thk. Corr. Allow. Attach. (wld., bolted)
13. Tubes 15
Matl. (Spec. No.. Grade) O.D. Nom. thk. Number Type (straight or "U")
Items 14 to 18 incl. to be completed for inner chambers of jacketed vessels, or channels of heat exchangers
14. Shell
15
16
17
19
Material (Spec. No., Grade) Nom. thk. Corr. allow. diameter Length (overall)
15. Seams
20
21
22
Longitudinal Heat treatment Nondestructive Examination
23
21
24
Girth Heat treatment Nondestructive Examination No. of Courses
16. Heads: (a) Matl.
(b) Matl.
Spec., No., Grade Spec., No., Grade
Location
(Top, Bottom, End)
Minimum
Thickness
Corrosion
Allowance
Crown Radius Knuckle Radius Elliptical Ratio Conical Apex
Angle
Hemispherical
Radius
Flat Diameter Side to Pressure
(Convex or Concave)
(a)
(b)
17. If removable, bolts used (describe other fastenings):
Matl. Spec. No. Grade Size Number
18. MAWP 29 29 at max. temp. 30 30 Min. design metal temp. 32 at 32
(internal) (external) (internal) (external)
Impact test 31 At test temperature of 31
Hydro., pneu., or comb test pressure 33
This Form (EOO1121) may be obtained from ASME, Order Dept.. 22 Law Drive. Box 2300, Fairfield. NJ 07007-2300
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2010 SECTION VIII, DIVISION 2
2-24
2007 SECTION VIII — DIVISION 2
FORM A-1 (Back)
Items below to be completed for all vessels where applicable
19. Nozzles inspection and safety valve openings
Purpose
(lnlet, Outlet, Drain, etc)
No Diam. or Size Type Material Nom. Thk. Reinforcement Material How
Attached
Location
34,35,36
35 35,50 15,51 16,52
36
20. Support Skirt
37
Lugs
Legs
Other
A
ttached
Yes or No No. No Describe Where and how
21. Service: Fatigue analysis required
38
and
39
Yes or No Describe contents or service
Remarks: 21,22,24,31,33,37,40,47
42
CERTIFICATION OF DESIGN
Users Design Specification on file at
Manufacturer’s Design Report on file at
User’s Design Specification certified by
PE State
42,49
Reg. No.
Manufacturer’s Design Report certified by
PE State
42,49
Reg. No.
41
CERTIFICATE OF SHOP COMPLIANCE
We certify that the statements in this report are correct and that all details of design, material, construction, and workmanship of this vessel conforms to
the ASME Code for Pressure Vessels, Section VIII, Division 2.
“U2” Certificate of Authorization No
41
expires
Date
Co. name
41
Signed
41
Manufacturer Representative
43
CERTIFICATE OF SHOP INSPECTION
Vessel made by
at
I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of
and employed by
of
, have inspected the pressure vessel described in this Manufacturer’s Data Report on
, and state that, to the best of my knowledge and belief, the Manufacturer has constructed this pressure vessel in accordance with ASME Code, Section
VIII, Division 2. By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the pressure
vessel described in this Manufacturer’s’ Data Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal
injury or property damage or a loss of any kind arising from or connected with this inspection.
Date
Signed
43
Commissions
41
Authorized Inspector Nat’I. Board (incl. Endorsements), State, Prov. and No.
41
CERTIFICATE OF FIELD ASSEMBLY COMPLIANCE
We certify that the field assembly construction of all parts of this vessel conforms with the requirements of SECTION VIII, Division 2 of the ASME
BOILER AND PRESSURE VESSEL CODE.
“U2” Certificate of Authorization No
expires
Date
Co. name
Signed
Assembler that certified and constructed field assembly Representative
45
CERTIFICATE OF FIELD ASSEMBLY INSPECTION
I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of
and employed by
of
have compared the statements in this Manufacturer’s Data Report with the described pressure vessel and state that parts referred to as data items
not included in the certificate of shop inspection, have been inspected by me and that, to the best of my knowledge and belief, the Manufacturer has
constructed and assembled this pressure vessel in accordance with the ASME Code, Section VIII, Division 2
The described vessel was inspected and subjected to a hydrostatic test of.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the pressure vessel described in
this Manufacturer’s Data Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property
damage or a loss of any kind arising from or connected with this inspection.
Date
Signed
Commissions
Authorized Inspector Nat’I. Board (incl. Endorsements), State, Prov. and No.
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2010 SECTION VIII, DIVISION 2
2-25
FORM A-2 MANUFACTURER’S PARTIAL DATA REPORT
A PART OF A pressure Vessel Fabricated by One Manufacturer for Another Manufacturer
As Required by the Provisions of the ASME Code Rules, Section VIII, Division 2
1.
Manufactured and certified by 1
(Name and address of manufacturer)
2. Manufactured for 4
(Name and address of purchaser)
3. Location of installation 3
(Name and address)
4. Type
5
7
8
9
11
Horiz. or vert. tank Mfr.’s Serial No. CRN Drawing No. Nat'l. Bd. No. Year built
5.
The chemical and physical properties of all parts meet the requirements of material specifications of the ASME BOILER AND PRESSURE VESSEL CODE. The design,
construction, and workmanship conform to ASME Code, Section VIII, Division 2.
12 12 13
Year Addenda date Code case No.
6. Constructed to: 6
Drawing No. Drawing Prepared by Description of part inspected
Items 7 to 12 incl. to be completed for single wall vessels, jackets of jacketed vessels, or shells of heat exchangers
7.
Shell
15
16
17
18
19
Material (Spec. No., Grade) Nom. thk. Corr. allow. diameter Length (overall)
8. Seams
20
21
22
Longitudinal Heat treatment Nondestructive Examination
23
21
24
25
Girth Heat treatment Nondestructive Examination No. of Courses
9. Heads: (a) Matl.
15,20,21,22 (b) Matl.
15,20,21,22
Spec., No., Grade Spec., No., Grade
Location (Top, Bottom,
End)
Minimum
Thickness
Corrosion
Allowance
Crown
Radius
Knuckle
Radius
Elliptical Ratio Conical Apex Angle Hemispherical
Radius
Flat Diameter Side to Pressure
(Convex or Concave)
(a) 26 17
(b)
10. If removable, bolts used (describe other fastenings): 27
Matl. Spec. No. Grade Size Number
11. Jacket closure 28 If bar, give dimensions
If bolted, describe or sketch.
Describe as ogee and weld, bar. etc
12. MAWP 29 29 at max. temp. 30 30 Min. design metal temp. 32 at 32
(internal) (external) (internal) (external)
Impact test 31 At test temperature of 31
Hydro., pneu., or comb test pressure 33
Items 13 and 14 to be completed for tube sections.
13. Tubesheets 15
18
16
17
Stationary matl. (Spec. No.,
Grade)
Diam. (Subject to pressure) Nom. thk. Corr. Allow. Attach. (wld., bolted)
15
16
17
Floating matl. (Spec. No.,
Grade)
(Diam. ) Nom. thk. Corr. Allow. Attach. (wld., bolted)
14. Tubes 15
Matl. (Spec. No.. Grade) O.D. Nom. thk. Number Type (straight or "U")
Items 15 to 18 incl. to be completed for inner chambers of jacketed vessels, or channels of heat exchangers
15. Shell
15
16
17
18
19
Material (Spec. No., Grade) Nom. thk. Corr. allow. diameter Length (overall)
16. Seams
20
21
22
Longitudinal Heat treatment Nondestructive Examination
23
21
24
Girth Heat treatment Nondestructive Examination No. of Courses
17. Heads: (a) Matl.
(b) Matl.
Spec., No., Grade Spec., No., Grade
Location (Top, Bottom,
End)
Minimum
Thickness
Corrosion
Allowance
Crown Radius Knuckle
Radius
Elliptical
Ratio
Conical Apex
Angle
Hemispherical
Radius
Flat Diameter Side to Pressure
(Convex or Concave)
(a)
(b)
18. If removable, bolts used (describe other fastenings):
Matl. Spec. No. Grade Size Number
19. Design press. 29 at max. temp. 30 . Charpy impact 31
at test temp. of 31 . Min. design metal temp. 32 at
Pneu., hydro., or comb. pressure test 33
This Form (EOO114) may be obtained from ASME, Order Dept.. 22 Law Drive. Box 2300, Fairfield. NJ 07007-2300.
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2010 SECTION VIII, DIVISION 2
2-26
2007 SECTION VIII — DIVISION 2
FORM A-2 (Back)
Items below to be completed for all vessels where applicable
20. Nozzles inspection and safety valve openings
Purpose
(lnlet, Outlet, Drain, etc)
No Diam. or Size Type Material Nom. Thk. Reinforcement Material How Attached Location
34
35 35 15 16
36
35 50 51 52
36
48
21.
Support Skirt
37
Lugs
Legs
Other
A
ttached
Yes or No No. No Describe Where and how
Remarks: 21,22,24,31,33,37,40,47
42
CERTIFICATION OF DESIGN
Users Design Specification on file at
Manufacturer’s Design Report on file at
User’s Design Specification certified by
PE State
42,49
Reg. No.
Manufacturer’s Design Report certified by
PE State
42,49
Reg. No.
41
CERTIFICATE OF SHOP COMPLIANCE
We certify that the statements in this report are correct and that all details of design, material, construction, and workmanship of this vessel conforms to
the ASME Code for Pressure Vessels, Section VIII, Division 2.
“U2” Certificate of Authorization No
41
expires
Date
Co. name
41
Signed
41
Manufacturer Representative
43
CERTIFICATE OF SHOP INSPECTION
I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of
and employed by
of
, have inspected the part of a pressure vessel described in this Manufacturer’s Data Report on
, and state that, to the best of my knowledge and belief, the Manufacturer has constructed this part in accordance with ASME Code, Section VIII,
Division 2. By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the part described in
this Manufacturer’s’ Data Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property
damage or a loss of any kind arising from or connected with this inspection.
Date
Signed
43
Commissions
41
Authorized Inspector Nat’I. Board (incl. Endorsements), State, Prov. and No.
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2010 SECTION VIII, DIVISION 2
2-27
FORM A-3 MANUFACTURER’S DATA REPORT SUPPLEMENTARY SHEET
As Required by the Provisions of the ASME Code Rules, Section VIII, Division 2
1.
Manufactured and certified by 1
(Name and address of manufacturer)
2. Manufactured for 2
(Name and address of purchaser)
3. Location of installation 3
(Name and address)
4.
Type
5
7
8
9
11
Horiz. or vert. tank Mfr.’s Serial No. CRN Drawing No. Nat'l.. Bd. No. Year built
Data Report Item
Number
Remarks
46 47
Date
Co. name
43,46
Signed
43,46
Manufacturer Representative
Date
Signed
43,46
Commissions
43,46
Authorized Inspector Nat’I. Board (incl. Endorsements), State, Prov. and No.
This form (E00119) may be obtained from the ASME, Order Dept., 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.
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2010 SECTION VIII, DIVISION 2
2-28
FORM A-3 MANUFACTURER’S DATA REPORT SUPPLEMENTARY SHEET
As Required by the Provisions of the ASME Code Rules, Section VIII, Division 2
1.
Manufactured and certified by 1
(Name and address of manufacturer)
2. Manufactured for 2
(Name and address of purchaser)
3. Location of installation 3
(Name and address)
4.
Type
5
7
8
9
11
Horiz. or vert. tank Mfr.’s Serial No. CRN Drawing No. Nat'l. Bd. No. Year built
Data Report
46 Item
Number
A,B,47 Remarks
Item 6 or 7
(a) layered construction type: (Concentric, wrapped, spiral, coil wound, shrink fit, etc.) Nom. Layer
(shell)
Location Mat’l. Layer Thk. Nom. Thk.Tot. No. Courses NDE
(b) Inner Shell
(c) Dummy Layer
15 F 16 25 c
(d) Layers:
(e) Overwraps:
Item 8
(a) Layered Construction Type: {Formed. Machined.. Segmental, etc.)
(heads)
(b) Inner Head
(c) Dummy Layer
15 F 16 E,20 c
(d) Layers:
(a) Layered Construction Type:
(1) Inner Head
(2) Dummy Layer
(3) Layers:
Item 21
Diam Hole Staggered Layers Or Radial Through
(Vent Holes in
Layers)
(a) Layered Shell
H
(b) Layered Head
G
Item 24
Gaps Have Been Controlled According to the Provisions of Paragraph:
(Remarks)
(See 4.13.12.1, 14.13.12.2 and 14.13.12.3)
I,J
B
Date
Co. name
Signed
Manufacturer Representative
Date
Signed
Commissions
Authorized Inspector Nat’I. Board (incl. Endorsements), State, Prov. and No.
This form (E00119) may be obtained from the ASME, Order Dept., 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.
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2010 SECTION VIII, DIVISION 2
2-29
ANNEX 2.E
QUALITY CONTROL SYSTEM
(NORMATIVE)
2.E.1 General
2.E.1.1 The Manufacturer shall have and maintain a Quality Control System that will establish that all
Code requirements, including material, design, fabrication, examination (by the Manufacturer), and inspection
of vessels and vessel parts (by the Inspector), will be met. Provided that Code requirements are suitably
identified, the system may include provisions for satisfying any requirements by the Manufacturer or user that
exceed minimum Code requirements and may include provisions for quality control of non-Code work. In
such systems, the Manufacturer of vessels and vessel parts may make changes in parts of the system that
do not affect the Code requirements without securing acceptance by the Inspector (see paragraph 2.1.1).
When revisions are made to Quality Control Systems of Manufacturers of pressure relief valves, they must be
accepted by the ASME designated organization before implementation if such revisions affect Code
requirements.
2.E.1.2 The system that the Manufacturer uses to meet the requirements of this Division shall be one
suitable for the Manufacturer’s circumstances. The necessary scope and detail of the system shall depend
on the complexity of the work performed and on the size and complexity of the Manufacturer's organization.
A written description of the system the Manufacturer will use to produce a Code item shall be available for
review. Depending upon the circumstances, the description may be brief or extensive.
2.E.1.3 The written description may contain information of a proprietary nature relating to the
Manufacturer's processes. Therefore, the Code does not require any distribution of this information except
for the Inspector's or ASME designee's copy as covered by paragraph 2.E.15.3 and 2.E.16.3. It is intended
that information learned about the system in connection with the evaluation will be treated as confidential and
that all loaned descriptions will be returned to the Manufacturer upon completion of the evaluation.
2.E.1.4 The Quality Control System of UV Stamp Holders shall be in accordance with the requirements of
Division 1.
2.E.2 Outline of Features Included in the Quality Control System
The following is a guide to some of the features which should be covered in the written description of the
Quality Control System and is equally applicable to both shop and field work.
a) The information associated with paragraph 2.3 and Annex 7A.
b) The complexity of the work includes factors such as design simplicity versus complexity, the types of
materials and welding procedures used, the thickness of materials, the types of nondestructive
examinations applied, and whether heat treatments are applied.
c) The size and complexity of the Manufacturer's organization includes factors such as the number of
employees, the experience level of employees, the number of vessels produced, and whether the factors
defining the complexity of the work cover a wide or narrow range.
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2010 SECTION VIII, DIVISION 2
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2.E.3 Authority and Responsibility
The authority and responsibility of those in charge of the Quality Control System shall be clearly established.
Persons performing quality control functions shall have sufficient and well-defined responsibility, the authority,
and the organizational freedom to identify quality control problems and to initiate, recommend, and provide
solutions.
2.E.4 Organization
An organization chart showing the relationship between management and engineering, purchasing,
manufacturing, field construction, inspection, and quality control is required to reflect the actual organization.
The purpose of this chart is to identify and associate the various organizational groups with the particular
function for which they are responsible. The Code does not intend to encroach on the Manufacturer's right to
establish, and from time to time to alter, whatever form of organization the Manufacturer considers
appropriate for its Code work.
2.E.5 Drawings, Design Calculations, and Specification Control
The Manufacturer's Quality Control System shall provide procedures which will ensure that the latest
applicable drawings, design calculations, specifications, and instructions, required by the Code, as well as
authorized changes, are used for manufacture, assembly, examination, inspection, and testing. The system
shall ensure that authorized changes are included, when appropriate, in the User's Design Specification
and/or in the Manufacturer's Design Report.
2.E.6 Material Control
The Manufacturer shall include a system of receiving control that will ensure that the material received is
properly identified and has documentation including required material certifications or material test reports to
satisfy Code requirements as ordered. The system material control shall ensure that only the intended
material is used in Code construction.
2.E.7 Examination and Inspection Program
The Manufacturer's Quality Control System shall describe the fabrication operations, including examination,
sufficiently to permit the Inspector or ASME designee to determine at what stages specific inspections are to
be performed.
2.E.8 Correction of Nonconformities
There shall be a system agreed upon with the Inspector for correction of nonconformities. A nonconformity is
any condition which does not comply with the applicable rules of this Division. Nonconformities must be
corrected or eliminated in some way before the completed component can be considered to comply with this
Division.
2.E.9 Welding
The Quality Control System shall include provisions for indicating that welding conforms to requirements of
Section IX as supplemented by this Division.
2.E.10 Nondestructive Examination
The Quality Control System shall include provisions for identifying nondestructive examination procedures the
Manufacturer or Assembler will apply to conform to the requirements of this Division.
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2010 SECTION VIII, DIVISION 2
2-31
2.E.11 Heat Treatment
The Quality Control System shall provide controls to ensure that heat treatments as required by the rules of
this Division are applied. Means shall be indicated by which the Inspector or ASME designee will be ensured
that these Code heat treatment requirements are met. This may be by review of furnace time-temperature
records or by other methods as appropriate.
2.E.12 Calibration of Measurement and Test Equipment
The Manufacturer shall have a system for the calibration of examination, measuring, and test equipment used
in fulfillment of requirements of this Division.
2.E.13 Records Retention
The Manufacturer shall have a system for the maintenance of Data Reports and records as required by this
Division. Requirements for maintenance of records are given in paragraph 2.C.3. Additionally, retained
records as required by this Division and the Quality Control System shall be made available to the Authorized
Inspector Supervisors or to review teams designated by ASME.
2.E.14 Sample Forms
The forms used in this Quality Control System and any detailed procedures for their use shall be available for
review. The written description shall make necessary references to these forms.
2.E.15 Inspection of Vessels and Vessel Parts
2.E.15.1 Inspection of vessels and vessel parts shall be by the Inspector as defined in paragraph 2.4.
2.E.15.2 The written description of the Quality Control System shall include reference to the Inspector.
2.E.15.3 The Manufacturer shall make available to the Inspector, at the Manufacturer's plant or
construction site, a current copy of the written description of the Quality Control System.
2.E.15.4 The Manufacturer's Quality Control System shall provide for the Inspector at the Manufacturer's
plant to have access to the User's Design Specification, the Manufacturer's Design Report, and all drawings,
calculations, specifications, procedures, process sheets, repair procedures, records, test results, and other
documents as necessary for the Inspector to perform his duties in accordance with this Division. The
Manufacturer may provide such access either to his own files of such documents or by providing copies to the
Inspector.
2.E.16 Inspection of Pressure Relief Valves
2.E.16.1 Inspection of pressure relief valves shall be by a designated representative of ASME, as
described in Part 9.
2.E.16.2 The written description of the Quality Control System shall include reference to the ASME
designee.
2.E.16.3 The valve Manufacturer shall make available to the ASME designee, at the Manufacturer's plant,
a current copy of the written description of the applicable Quality Control System.
2.E.16.4 The valve Manufacturer's Quality Control System shall provide for the ASME designee to have
access to all drawings, calculations, specifications, procedures, process sheets, repair procedures, records,
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2010 SECTION VIII, DIVISION 2
2-32
test results, and any other documents as necessary for the designee to perform his duties in accordance with
this Division. The Manufacturer may provide such access either to his own files of such documents or by
providing copies to the designee.
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