WWW.WATERPOWERMAGAZINE.COM JULY 2009 27
H
ASTINGS PROJECT
, US
In the US state of Minnesota, renewable energy company Hydro
Green Energy partnered with the City of Hastings to install a two-
turbine Hydro+ project downstream from the city’s 4.4MW run-of-
river hydro power plant at the US Army Corps of Engineers (USACE)
Lock & Dam No 2 on the Mississippi river. The Federal Energy
Regulatory Commission (FERC) approved the project by a 5-0 vote
on 13 December 2008. The Hastings project is the US’ first-ever fed-
erally-licensed hydrokinetic power station and the only hydrokinet-
ic project exporting electricity to the US power grid for sale.
The hydrokinetic power station, which sits entirely within USACE
property and in a no public access zone, will feature two turbines
w
ith a nameplate capacity of 100kW each. The first of the Hydro+
units was installed in December 2008 and early January 2009. The
second turbine, a beta unit with increased power output and effi-
ciency, will be installed late this summer or early fall.
Once fully operational, Hydro Green Energy will perform com-
prehensive fish survival tests, monitor all critical aspects of water
quality, study avian interactions and implement a zebra mussel con-
trol programme, some at the request of the National Park Service.
Hydro Green E nergy is also responsible f or the operation and
maintenance of the hydrokinetic turbines. Power sales from the tur-
bines’ output to Xcel Energy will be shared between the City of
Hastings and Hydro Green Energy.
Some key facts of the project include:
• Hydro Green Energy’s equipment will generate as much as 250kW,
representing a 5.7% increase in renewable energy generation at
the existing site.
• After a year of pre-filing stakeholder consultations, the City of
Hastings filed a Non-Capacity Amendment (existing project mod-
ification/new generating equipment) with the Federal Energy
Regulatory Commission (FERC) in April 2008.
• Led by Mayor Paul Hicks, the Hastings City Council unanimously
appro ved the project on four occasions, valida ting the unique
and creative public-private partnership of this groundb reaking
projec t. The cooperation of USACE was also critical to the
project’s success.
T
OWN
M
ILL HYDRO ELEC TRIC INSTALLATION
, UK
In 2007, a major project was completed to install a micro hydro-
electric system at the historical Town Mill on the River Lim in Lyme
Regis, Dorset. The electricity produced at the 7kW project is used
by Mill itself with the remainder sold into the National Grid.
Planning and designing the project
In 2004, in response to the UK Government’s energy policies that
encourage electricity generation from renewable resources, the Town
Mill Trustees began to investigate using water from the River Lim
to produce electricity, whilst still retaining the watermill’s tradition-
al flour-making capability. A feasibility study carried out in 2005
showed that a micro hydroelectric system would b e viable a nd
would not affect the waterwheel and flour milling.
Towards the end of 2005 the Town Mill’s Hydro Project Team
obtained funding for the project from Clearskies Renewable Energy
Grants (part of the DTI), the EDF Energy Green Fund and the Town
Mill Trust, with the funding used to appoint HydroGeneration Ltd
(now part of Segen.co.uk) as the Consultant Engineers to this
turnkey project.
The company undertook project feasibility in 2005 and installed
the system in 2006/7, with a small team of mill volunteers oversee-
ing the project on behalf of the Town Mill Trustees.
Data on River Lim flow rates at the mill indicated an annual
average flow rate of 0.24m
3
/sec. This flow, combined with modern
hydro technology and a head of water of 4.03m suggested that a
micro hydroelectric system could produce about 32,000kW annu-
ally, with CO2 savings of about 13 tons. The 2005 Feasibility Study
also concluded that operating the proposed system would not inter-
fere with the watermill’s primary role of flour milling.
As a result, the hydroelectric system was designed to fit into the
disused wheel pit on the outside of the north wall of the mill build-
ing, which is a listed structure. This design solution avoided any struc-
tural alterations to the listed building. The location also provides easy
access to the water supply from the leat (mill stream) and its discharge
into the existing tailrace, already in use for the waterwheel.
The mill had originally used the river to produce DC electricity in
the 1930s, but the waterwheel had to be taken out to find space for
the hydro system. That DC system was removed in 1948 after the
National Grid started operating with AC electricity.
The heart of the new system is now an Ossberger cross-flow water
turbine, designed specifically for this site, with a maximum power
output of 7.07kVA. Its split-flow 300mm rotor, operating at 245rpm
(max), is digita lly controlled through two actuat ors to optimise
power output whilst maintaining synchronised speed.
The turbine drives a general purpose Brook Crompton 3-phase
induction generator. The 4-pole, 50Hz system operates at up to
1500rpm, is rated to 15kW and is modified to match the digital grid
connection unit. Digital control is provided by an Excitation and
Mains Connection Unit produced by Sustainable Control Systems
Ltd.
The fully automatic system operates unmanned round the clock
and has an auto cut-out and re-start facility to cope with any unusu-
al conditions in the hydro system itself or in the National Grid.
Although the system was designed to avoid making changes to the
mill building, work was required in the chosen location of the old
wheelpit area and this involved three major tasks in late 2006:
• Hydro Green Energy fully complied with FERC requirements for
stakeholder outreach an d agency con sultation, and co vered all
costs and technical work ass ociated with the NCA. Because of
this, FERC strongly reaffirmed its decision to license the project
in February of 2009.
• The project resulted in the creation of 61 jobs in seven states over
the last two years.
• In May 2009, Hydro Green Energy was awarded the President’s
Award by the National Hydropowe r Association (NHA) . This
prestigious award is given to an NHA member company that has
‘blaze d new pathways to strengthen and invigorate the
hydrop ower industry’. Commenting on the award, NHA
Executive Director Linda Church Ciocci said the Hastings pro-
ject “opens the door to a whole new rang e of t echnologies and
applications in the hydro sector. It marks a great step for Hydro
Green Energy and a great milestone for our industry”. Church
Ciocci noted that the project also demonstrates that hydropow-
er facilities of all sizes can offer important economic, energy, and
environmental benefits.
Visit www.hgenergy.com for further details on the scheme
SMALL HYDRO
View of the Hastings site