Chapter 3
contamination. It is often the case that filings of ductile metallic alloys will
become contaminated by small particles broken off the file. The latter can be
easily removed from the produced powder by using a strong permanent
magnet
(e.g. Nd2Fe14B or SmCo5) provided the powder of interest is
paramagnetic or diamagnetic at room temperature. Powders produced by
filing usually must be heat treated before preparing a specimen for a powder
diffraction experiment to relieve the processing-induced stresses.'
Regardless of the method employed to produce fine particles, the
resultant powder should be screened using appropriate size
sieve(s). The
most commonly used sieves have openings from
25
to
75
ym. It is also
important to ensure that the sieve is clean before sifting the powder under
examination to eliminate cross-contamination. Sieves may be cleaned using
a pressurized gas
(e.g. nitrogen or helium from a high pressure cylinder),
andlor they can be washed in a low boiling point solvent (e.g. acetone or
alcohol) before drying by a high pressure gas. It may be problematic to sift
powders of low-density materials, but every effort should be made to do so.
Sifting not only eliminates large particles from the powder, but it also helps
to break down agglomerates that may have formed during grinding.
3.5.2
Powder
mounting
As mentioned at the beginning of this section, another important
requirement imposed on a high quality powder sample is the realization of
the infinite number of possible orientations of the particles with respect to
one another, i.e. complete randomness in their orientations. The reduction of
particle size is the necessary but not sufficient condition to achieve this.
In
reality, nearly ideal randomness in particle orientations is only feasible with
a large number of particles, which have spherical or nearly spherical
(isotropic) shapes.
In
many cases, grinding or milling produces particles with
far from isotropic shapes and, therefore, special precautions should be taken
when mounting powders on sample holders. The most severe cases of non-
random particle orientation distribution~ are expected when platelet-like or
needle-like particles are produced by grinding, see Figure 3.20.
When powder particles have thin platelet-like shapes, they will tend to
agglomerate, aligning their flat surfaces nearly parallel to one another
(Figure 3.20, left). As a result, the orientations of platelets are randomized
via rotations about a common axis normal to their largest faces, and such
samples are expected to have a uniaxial preferred orientation (or texture).
'
Since
113
of the absolute melting temperature is usually sufficient for an effective stress-
relief, some materials may self-anneal during the filing. One of the examples is lead (Pb),
which is a ductile metal and has melting temperature
601
K. Lead powder self-anneals at
room temperature
(-298
K), thus producing sharp Bragg peaks in the as-filed state.